Focus Graphite's Lac Knife Project's Benchmark Feasibility Study
Reports
Highlights: $383 Million NPV; 30.1% IRR; Operating Costs of $441
Per Tonne
OTTAWA, ONTARIO--(Marketwired - Jun 25, 2014) - Focus Graphite
Inc. (TSX-VENTURE:FMS)(OTCQX:FCSMF)(FRANKFURT:FKC) ("Focus" or the
"Company") is pleased to report the results of its Feasibility
Study ("FS") for the Lac Knife Project performed by Met-Chem Canada
Inc.
The study was based on a 25-year mine life that produced a
Pre-tax Net Present Value ("NPV") of $383 million calculated at a
discounted cash flow ("DCF") rate of 8% Pre-tax, the financial
model has an Internal Rate of Return ("IRR") of 30.1% and a capital
payback period of 3.0 years.
The after tax financial model has an NPV of $224 million
calculated at a DCF rate of 8%, and with an IRR of 24.1% and a
capital payback of 3.2 years. A National Instrument 43-101
technical FS report will be filed on SEDAR within 45 days of this
news release.
"Lac Knife is a remarkable property by any Canadian or
international standard," Gary Economo, Focus' Chief Executive
Officer said. "As we have already demonstrated, Lac Knife provides
us, and our shareholders, with a significant advantage. And that
is: The ability to meet our customers' needs for quality products
at competitive prices."
Don Baxter, Focus's President and COO said: "We are very pleased
to have reached this significant milestone in the development of
the Lac Knife Project. With the Feasibility Study in hand, an
offtake with an end-user signed as well as battery tested spherical
graphite, Focus has positioned itself as a leader in the graphite
space, with no other company having reached this level of
development."
|
Table 1 |
Lac Knife Feasibility Results (Pre-Tax) |
|
Base Case |
|
2016 Forecast |
|
Units |
Average Price / Tonne of Concentrate: |
|
$1,713 |
|
$2,256 |
|
US$ |
Internal Rate of Return (IRR) |
|
30.1 |
|
41.8 |
|
% |
Net Present Value @ 6% Discounted Cash Flow |
|
510 |
|
809 |
|
$ million |
Net Present Value @ 8% Discounted Cash Flow |
|
383 |
|
624 |
|
$ million |
Net Present Value @ 10% Discounted Cash Flow |
|
291 |
|
488 |
|
$ million |
Payback Period |
|
3.0 |
|
2.1 |
|
Years |
Lac Knife Feasibility Results (After-Tax) |
|
Base Case |
|
2016 Forecast |
|
Units |
Internal Rate of Return (IRR) |
|
24.1 |
|
32.8 |
|
% |
Net Present Value @ 6% Discounted Cash Flow |
|
304 |
|
476 |
|
$ million |
Net Present Value @ 8% Discounted Cash Flow |
|
224 |
|
364 |
|
$ million |
Net Present Value @ 10% Discounted Cash Flow |
|
165 |
|
280 |
|
$ million |
Payback Period |
|
3.2 |
|
2.4 |
|
Years |
All monetary values are in Canadian Dollars ("CDN")
except where specified otherwise |
|
Results from the FS indicate that the Lac Knife Project is
viable economically with a Base Case scenario that includes a
concentrator production line rate of 44,300 tonnes of concentrate
annually at an average mill feed rate of 323,670 tonnes per year of
Mineral Reserves over a 25-year mine life. A concentrator
availability of 93% was used for the study. The additional
Measured, Indicated, and Inferred Resources will continue to be
evaluated to develop the mid and long term growth profile for the
Company.
Highlights:
- Reduced operating costs from $458 per tonne of concentrate to
$441 per tonne within close range of the Updated PEA study released
November 7th, 2013.
- Mining costs are 126.95 $/t of concentrate ($17.85 per tonne of
ore) with the major component associated contract mining costs.
Contract mining versus lower cost owner mining can be revisited
with further evaluation of mine equipment leasing and associated
owner's costs.
- Processing costs for the concentrator are, on average over the
life of mine $239.37 per tonne of concentrate produced, based on
yearly average processing costs of $33.66 per tonne of ore
processed. The low cost hydroelectric power supplied by Hydro
Quebec contributes to overall low production costs.
- Detailed engineering is planned to start in 2014 and further
analysis of each of these cost components will continue during the
detailed engineering stage.
- Life of Mine Plan resulted in an overall average strip ratio of
1.8 to 1 for 25 years.
- Average prices used in the financial model do not include value
added products that can be produced using the typically lower
valued finer natural flake graphite. These finer graphite
concentrates can be further processed into value added products for
the Lithium Ion battery market because of their high carbon content
of 98% carbon and realize a higher margin for a reasonable capital
investment and operating cost over and above those outlined in this
release. Based on these results it has become an important
objective to outline the scope of this secondary transformation
project for electrifying transportation and for use by other
lithium battery end users.
Today, the prices for the Lac Knife graphite concentrates
average US$1,713 per tonne based on the size distribution and high
carbon grade. Also included in the table above are the results
using forecasted prices for 2016 where the average price for the
same concentrates is estimated to increase to US$2,256 per tonne.
These prices are estimated by Industrial Minerals Data of the UK,
who are recognized in this field as an independent source of
accurate, detailed information for the natural flake graphite
market.
Met-Chem's financial model does not include potential
value-added, purified, spheronized, and coated battery-grade
graphite in its financial and operational calculations.
The exchange rate used is $0.91 US Dollars per Canadian Dollar.
Table 1 provides the Net Present Values calculated at various
discounted cash flow rates for the Base Case production scenario of
44,300 tonnes of graphite concentrate produced annually. The
financial analysis in the FS study used the 24 month price of
US$1,713 per tonne that is a weighted average for the various
graphite concentrates that are classified by flake size and also
valued by their carbon content.
The annual milling capacity is 323,670 tonnes per year to
produce 44,300 tonnes of concentrate annually at a cost of $441 per
tonne of concentrate. The concentrate will grade 97.8% Graphitic
Carbon ("Cg") on average for a 25-year open pit mine life based on
current open pit reserves. All graphite concentrate produced with
flakes larger than 200 mesh contain more than 98% Cg.
The FS is based on the Pilot Plant test work run by SGS Mineral
Services in Lakefield, Ontario, during the spring of 2013 and
announced in a news release on August 21st, 2013. The concentrator
process flow sheet is based on standard flotation circuits followed
by a series of polishing mills that upgrade the carbon content by
cleaning impurities present in the ore that are generally found on
the graphitic carbon flake surfaces of the Lac Knife
mineralization. Pilot Plant recovery was 91%, full scale,
consistent operations should improve on the mill process recovery.
Flake size distribution is expected to increase in favour of larger
flake as the full scale plant will start with a SAG mill which is
better suited to mitigate flake damage as opposed to crushing and
grinding methods used in the pilot plant.
Lac Knife is unique in that all natural flake graphitic
concentrates produced with flake size above 200 mesh (75 microns)
size are more than 98% Cg. This allows Focus to divert finer sized
products that would typically be difficult to sell due their flake
size to higher value added products such as spherical graphite for
batteries due to the high carbon content of 98% carbon (See
"Lithium Battery Coin Cell Test Results" below).
Proven and Probable Mineral Reserves:
The open pit design includes 429 kt of Proven Reserves and 7,428
kt of Probable Reserves for a total of 7,857 kt of Proven and
Probable Mineral Reserves grading 15.13% Cg. The Mineral Reserves
which account for mining dilution and ore loss are reported at a
cut-off grade of 3.1% Cg. In order to access these reserves, 2,746
kt of overburden, 10,926 kt of waste rock and 231 kt of Inferred
Mineral Resources must be mined. This total waste quantity of
13,903 kt results in a stripping ratio of 1.8 to 1. Table 2
presents the Lac Knife open pit mineral reserves that were
estimated for the FS. The remaining Measured and Indicated
Resources within the Lac Knife deposit will help to develop the mid
and long-term growth profile for the company (See Table 5 for
MRE).
|
Table 2 |
Lac Knife Open Pit Mineral Reserves |
Category |
|
Tonnage (kt) |
|
Cg Grade (%) |
Proven |
|
429 |
|
23.61 |
Probable |
|
7,428 |
|
14.64 |
Proven and Probable |
|
7,857 |
|
15.13 |
|
|
|
|
|
A pit optimization analysis was carried out using the
MS-Economic Planner module of MineSight® which ran the
Lerchs-Grossmann algorithm to determine the economic limits of the
deposit. The analysis showed that the open pit design for the
Feasibility Study should be based on a 25-year mine life that
includes approximately 82% of the Measured and Indicated Mineral
Resources.
The open pit design incorporates 10 m high benches and follows
the pit slope recommendations from the 2014 geotechnical
investigation. The pit is 700 m long and 400 m wide at surface and
has a maximum pit depth of 100 m.
Mining will be carried out by a mining contractor who will use
conventional open pit mining methods that include drilling and
blasting followed by a hydraulic excavator loading a fleet of
46-tonne haul trucks. The mine will be operated seasonally (7
months of the year) and a front-end wheel loader will be used to
feed the processing plant from an ore stockpile during the winter
months.
The study was conducted with engineering and estimation methods
appropriate to target an estimate accuracy of 15% that is standard
and realistic for capital and operating cost estimates in a
Feasibility Study. Based on an extensive risk review exercise the
contingency is 11.5%. The Capital Expenditures in Table 3 outline
what is needed to construct the mine, processing plant, power line
and all associated infrastructure that is estimated at a total of
$165.55 million.
|
Table 3 |
Lac Knife Capital Expenditure - Cost Centers |
|
CDN$ millions |
Mine equipment, infrastructure, and pre-stripping |
|
4.21 |
Infrastructure |
|
11.62 |
Primary Crushing |
|
7.02 |
Concentrator |
|
62.24 |
Environmental and Tailings Management |
|
8.22 |
Additional Infrastructure |
|
15.4 |
Indirect Costs |
|
39.77 |
Contingency (11.5%) |
|
17.07 |
Sub Total |
|
165.55 |
|
|
|
The company is currently in discussion with vendors to define
financing packages for equipment. This will result in a reduced up
front capital and add to the basket of financing options currently
being investigated. Another financing option currently under due
diligence is Supply Chain Financing ("SCF") based on an offtake
agreement signed in December 2013 for a minimum of 50% of Lac
Knife's production. SCF is a non-dilutive alternative to equity
financing and is not as encumbering as traditional debt, or royalty
financing. Future off-take agreements will contain a financial
component as well.
This project-financing alternative could include equity and low
interest debt as well as a signing bonus to execute an offtake
agreement. These options have the potential to enhance future
project economic metrics, and the company continues to discuss with
several interested parties on various options.
|
Table 4 |
Lac Knife Operating Expenditures (25 year average) Cost
Centers |
|
$/Tonne of Concentrate |
Mining |
|
126.95 |
Processing Costs (Concentrator) |
|
239.37 |
General Administration Mine Site |
|
74.70 |
Total Operating Costs |
|
441.02 |
|
|
|
The operating costs per tonne of concentrate produced are $441
(See Table 4 below). This is an improvement over the updated
Preliminary Economic Assessment (PEA) that showed $458 per tonne of
concentrate produced. One key variable to low production costs is
Lac Knife's project location giving relatively easy access to low
cost hydroelectric power from Hydro Quebec at the intersection of
the access road and Provincial Highway 389.
Permitting is well underway with the ESIA to be submitted by the
end of the summer and the Mine Closure Plan is planned for
submission mid-summer. Focus continues to communicate, meet, and
listen to local communities and will be increasing these efforts
now that the feasibility is completed and the impacts are
known.
The National Instrument 43-101 ("NI 43-101") MRE was performed
by Pierre Desautels of AGP Inc. and was announced January 28th. It
increased the Measured and Indicated Resources by 92% for the Lac
Knife Deposit. The MRE is based on both the 2012 and 2013
additional exploration and definition drilling programs for a total
of 92 holes, and 9,103 meters that successfully achieved the
designed goal to upgrade the quality of existing Indicated and
Inferred Resources to the Measured and Indicated Resource
categories. This is in addition to 105 previous drill holes that
totaled 9,217 meters.
Measured and Indicated Resources are estimated at 9.6 million
tonnes grading 14.77% at a 3% Cg cut-off grade. Additionally there
are 3.1 million tonnes of Inferred Resources at 13.25 % Cg using a
3% cut-off in this updated resource estimate presented in Table
5.
|
Table 5 |
Lac Knife Mineral Resource Estimate Categories |
|
Tonnage (t) |
|
Cg (%) |
|
In situ Graphite(t) |
Measured |
|
432,000 |
|
23.66 |
|
102,000 |
Indicated |
|
9,144,000 |
|
14.35 |
|
1,312,000 |
Measured + Indicated |
|
9,576,000 |
|
14.77 |
|
1,414,000 |
Inferred |
|
3,102,000 |
|
13.25 |
|
411,000 |
|
|
|
|
|
|
|
Mineral Resources are not Mineral Reserves and do not have
demonstrated economic viability. (See Table 2 above for
Reserves).
Lithium Battery Coin Cell Test Results
On May 27th, Focus Graphite announced it "Succeeded in Producing
Extremely High-Performing Coated Spherical Graphite for Lithium Ion
Batteries". The results from coin cell performance testing
performed on Lac Knife Spherical Graphite ("SPG") produced
outstanding performance metric results. The benchmark products have
a typical irreversible capacity loss ("ICL") of 6-10% ICL. Lac
Knife SPG showed two ICL test results measuring 1.01% and 1.44%,
truly remarkable results. Essentially these battery performance
tests illustrated that the Irreversible Capacity Loss ("ICL") was
reduced by 75% compared to the benchmark products available in the
market today.
These tests confirm Focus' capability to tailor lithium ion
battery anode grade SPG and value added products to meet the most
stringent customer specifications
Lac Knife anode SPG is unique in having such a low ICL
performance metric, this could be attributed to the unique
properties of the Lac Knife high carbon content concentrate that
grades 98% C, even in the finer flake size concentrate products
down to 200 mesh (75 microns) that are usually the most difficult
products to sell. This holds the potential to allow Focus market
access to significantly higher margin value added products with a
finer grade lower cost product creating a unique opportunity.
"Commercially and competitively, these results open the door for
Focus to confidently accelerate our plans to market and sell our
battery grade, high margin products to potential partners and
customers," said Mr. Baxter.
Qualified Persons
The technical information within this news release was approved
by Project Leader Mary- Jean Buchanan Eng., and Jeffrey Cassoff
Eng., Lead Mining Engineer, and Ewald Pengel P. Eng., Senior
Metallurgist, who was responsible for concentrator design, all from
Met-Chem Canada Inc., and all individuals that are Qualified
Persons under NI 43-101 guidelines and all independent of the
issuer. Pierre Desautels P.Geo. of AGP Inc. completed the NI 43-101
Mineral Resource Estimate report and is also independent of the
issuer.
The technical information in this news release was prepared by
Mr. Don Baxter, P. Eng., Focus President & Chief Operating
Officer, a Qualified Person as defined by NI 43-101 guidelines, who
has reviewed and approved the technical content of this news
release.
About Focus Graphite
Focus Graphite Inc. is an emerging mining development company
with an objective to produce value added products initially for the
lithium ion battery market from the Lac Knife graphite deposit
located south west of Fermont, Québec. The Lac Knife project hosts
a NI 43-101 compliant Measured and Indicated Mineral Resource
Estimate* of 9.6 million tonnes grading 14.77% graphitic carbon
(Cg) as natural flake graphite with an additional Inferred Mineral
Resource Estimate* of 3.1 million tonnes grading 13.25% Cg. Focus'
goal is to assume an industry leadership position by becoming a
low-cost producer of technology-grade graphite. The feasibility
study results released on June 25th, 2014 for the Lac Knife Project
indicated that the project is economically viable and has the
potential to become a low cost graphite producer based on 7.86
million tonnes of Proven and Probable Reserves grading 15.13 Cg. On
May 27, 2014 the Company announced the Potential for High Value
Added Sales in the Li-Ion Battery Sector following battery coin
cell tests performed on Lac Knife Spherical Graphite ("SPG").
Testing measured the performance metrics and confirmed Focus'
capability to tailor lithium ion battery anode grade graphite and
value added products to meet the most stringent customer
specifications. This is a result of being a technology-oriented
enterprise having a vision of building long-term, sustainable
shareholder value. Focus also invests in the development of
graphene applications and patents through Grafoid Inc.
* Mineral resources are not mineral reserves and do not have
demonstrated economic viability
About Met-Chem Canada, Inc.
Met-Chem is an internationally renowned consulting engineering
firm established in 1969 to provide all phases of geology, mining,
mineral processing and engineering services throughout the world.
From its headquarters in Montreal, Met-Chem offers the mining
industry professional expertise that covers scoping,
pre-feasibility and feasibility studies, basic and detailed
engineering, procurement and construction management, training,
start-up, commissioning and operations assistance.
About Industrial Minerals-DATA
Industrial Minerals ("IM") Data-Graphite is a dedicated pricing
and analysis service for the natural graphite market. Tracking over
40 different grades from around the world, IM Data's pricing
database supplies up-to-date information which allows for tracking
both current and historical trends as far back as 1988. Their
analysts, based in London and Shanghai, collect information
directly from the industry, providing exclusive insight and market
intelligence. With up-to-date pricing data, market analysis and
commentary, IM Data Graphite is the only independent source of
accurate, detailed and independent information for the natural
graphite market.
Forward Looking Statement
This news release contains "forward-looking information" within
the meaning of Canadian securities legislation. All information
contained herein that is not clearly historical in nature may
constitute forward-looking information. Generally, such
forward-looking information can be identified by the use of
forward-looking terminology such as "plans", "expects" or "does not
expect", "is expected", "budget", "scheduled", "estimates",
"forecasts", "intends", "anticipates" or "does not anticipate", or
"believes", or variations of such words and phrases or state that
certain actions, events or results "may", "could", "would", "might"
or "will be taken", "occur" or "be achieved". Forward-looking
information is subject to known and unknown risks, uncertainties
and other factors that may cause the actual results, level of
activity, performance or achievements of the Company to be
materially different from those expressed or implied by such
forward-looking information, including but not limited to: (i)
volatile stock price; (ii) the general global markets and economic
conditions; (iii) the possibility of write-downs and impairments;
(iv) the risk associated with exploration, development and
operation of mineral deposits; (v) the risk associated with
establishing title to mineral properties and assets; (vi) the risks
associated with entering into joint ventures; (vii) fluctuations in
commodity prices; (viii) the risks associated with uninsurable
risks arising during the course of exploration, development and
production; (ix) competition faced by the resulting issuer in
securing experienced personnel and financing; (x) access to
adequate infrastructure to support mining, processing, development
and exploration activities; (xi) the risks associated with changes
in the mining regulatory regime governing the resulting issuer;
(xii) the risks associated with the various environmental
regulations the resulting issuer is subject to; (xiii) risks
related to regulatory and permitting delays; (xiv) risks related to
potential conflicts of interest; (xv) the reliance on key
personnel; (xvi) liquidity risks; (xvii) the risk of potential
dilution through the issue of common shares; (xviii) the Company
does not anticipate declaring dividends in the near term; (xix) the
risk of litigation; and (xx) risk management. Forward-looking
information is based on assumptions management believes to be
reasonable at the time such statements are made, including but not
limited to, continued exploration activities, no material adverse
change in metal prices, exploration and development plans
proceeding in accordance with plans and such plans achieving their
stated expected outcomes, receipt of required regulatory approvals,
and such other assumptions and factors as set out herein. Although
the Company has attempted to identify important factors that could
cause actual results to differ materially from those contained in
the forward-looking information, there may be other factors that
cause results not to be as anticipated, estimated or intended.
There can be no assurance that such forward-looking information
will prove to be accurate, as actual results and future events
could differ materially from those anticipated in such
forward-looking information. Such forward-looking information has
been provided for the purpose of assisting investors in
understanding the Company's business, operations and exploration
plans and may not be appropriate for other purposes. Accordingly,
readers should not place undue reliance on forward-looking
information. Forward-looking information is made as of the date of
this news release, and the Company does not undertake to update
such forward-looking information except in accordance with
applicable securities laws.
Focus Graphite Inc.Mr. Don Baxter, P.EngPresident and Chief
Operating
Officer705-789-9706dbaxter@focusgraphite.comwww.focusgraphite.com
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