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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
   
  For the quarterly period ended September 28, 2024
   
  OR
   
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
   
  For the transition period from     to     .

Commission file number: 001-34198

SUNOPTA INC.

(Exact name of registrant as specified in its charter)

CANADA Not Applicable
(State or other jurisdiction of incorporation or organization) (I.R.S. Employer Identification No.)
   
7078 Shady Oak Road
Eden Prairie, Minnesota, 55344

(952) 820-2518
(Address of principal executive offices) (Registrant's telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes No ☐

Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).

Yes No ☐

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company," and "emerging growth company" in Rule 12b-2 of the Exchange Act. (Check one):

       Large accelerated filer Accelerated filer ☐
       Non-accelerated filer ☐ Smaller reporting company
(Do not check if a smaller reporting company) Emerging growth company

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act.              ☐

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes ☐                                          No


Securities registered pursuant to Section 12(b) of the Act:

Title of each class Trading Symbol(s) Name of each exchange on which registered
Common Shares STKL The Nasdaq Stock Market
Common Shares SOY The Toronto Stock Exchange

The number of the registrant's common shares outstanding as of October 31, 2024 was 116,923,545.


SUNOPTA INC.

FORM 10-Q

For the Quarterly Period Ended September 28, 2024

TABLE OF CONTENTS

PART I FINANCIAL INFORMATION  
Item 1. Financial Statements (unaudited)  
  Consolidated Statements of Operations for the quarters and three quarters ended September 28, 2024 and September 30, 2023 5
  Consolidated Balance Sheets as at September 28, 2024 and December 30, 2023 6
  Consolidated Statements of Shareholders' Equity as at and for the quarters and three quarters ended September 28, 2024 and September 30, 2023 7
  Consolidated Statements of Cash Flows for the three quarters ended September 28, 2024 and September 30, 2023 9
  Notes to Consolidated Financial Statements 10
     
Item 2 Management's Discussion and Analysis of Financial Condition and Results of Operations 21
Item 3 Quantitative and Qualitative Disclosures about Market Risk 35
Item 4 Controls and Procedures 35
     
PART II OTHER INFORMATION  
Item 1 Legal Proceedings 37
Item 1A Risk Factors 37
Item 5 Other Information 37
Item 6 Exhibits 37

Basis of Presentation

Except where the context otherwise requires, all references in this Quarterly Report on Form 10-Q ("Form 10-Q") to the "Company," "SunOpta," "we," "us," "our" or similar words and phrases are to SunOpta Inc. and its subsidiaries, taken together.

In this report, all currency amounts presented are expressed in thousands of United States ("U.S.") dollars ("$"), except per share amounts, unless otherwise stated.

Forward-Looking Statements

This Form 10-Q contains forward-looking statements that are based on management's current expectations and assumptions and involve a number of risks and uncertainties. Generally, forward-looking statements do not relate strictly to historical or current facts and are typically accompanied by words such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," the negatives of such terms, and words and phrases of similar impact and include, but are not limited to, references to future financial and operating results, plans, objectives, expectations, and intentions; our expectations regarding the future profitability of our business, including anticipated results of operations, revenue trends, gross margin profile, and cash flows; our expectations regarding customer demand, consumer preferences, competition, sales pricing, and availability and pricing of raw material inputs; the adequacy of internally generated funds and existing sources of liquidity, such as the availability of bank financing; the anticipated sufficiency of future cash flows to enable the payments of interest and repayment of debt, working capital needs, planned capital expenditures; and our ability to obtain additional financing or issue additional debt or equity securities; our estimates for losses and related insurance recoveries associated with the withdrawal of certain batches of aseptically-packaged product in the second quarter of 2024; the outcome of litigation to which we may, from time to time, be a party; and other statements that are not historical facts. These forward-looking statements are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995, including Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These forward-looking statements are based on certain assumptions, expectations and analyses we make in light of our experience and our interpretation of current conditions, historical trends and expected future developments, as well as other factors that we believe are appropriate in the circumstances. Whether actual results and developments will be consistent with and meet our expectations and predictions is subject to many risks and uncertainties, including those set forth under Part I, Item 1A "Risk Factors" of our Annual Report on Form 10-K for the fiscal year ended December 30, 2023, under Item 1A. "Risk Factors" of this report, and in our other filings with the U.S. Securities and Exchange Commission and the Canadian Securities Administrators.

SUNOPTA INC. 3 September 28, 2024 Form 10-Q

All forward-looking statements made herein are qualified by these cautionary statements, and our actual results or the developments we anticipate may not be realized. Our forward-looking statements are based only on information currently available to us and speak only as of the date on which they are made. We do not undertake any obligation to publicly update our forward-looking statements, whether written or oral, after the date of this report for any reason, even if new information becomes available or other events occur in the future, except as may be required under applicable securities laws. The foregoing factors should not be construed as exhaustive and should be read in conjunction with the other cautionary statements that are included in this report.

SUNOPTA INC. 4 September 28, 2024 Form 10-Q

PART I - FINANCIAL INFORMATION

Item 1. Financial Statements

SunOpta Inc.
Consolidated Statements of Operations
For the quarters and three quarters ended September 28, 2024 and September 30, 2023
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars, except per share amounts)

    Quarter ended     Three quarters ended  
    September 28,     September 30,     September 28,     September 30,  
    2024     2023     2024     2023  
    $     $     $     $  
                         
Revenues (note 15)   176,216     152,541     530,059     448,673  
Cost of goods sold   152,632     132,273     452,880     385,697  
                         
Gross profit   23,584     20,268     77,179     62,976  
Selling, general and administrative expenses   21,052     18,377     61,824     58,403  
Intangible asset amortization   446     446     1,338     1,338  
Other expense (income), net   450     -     (1,654 )   (20 )
Foreign exchange loss (gain)   113     (37 )   1,372     44  
                         
Operating income   1,523     1,482     14,299     3,211  
Interest expense, net   6,762     7,162     19,222     19,391  
Other non-operating expense   236     -     236     -  
                         
Loss from continuing operations before income taxes   (5,475 )   (5,680 )   (5,159 )   (16,180 )
Income tax expense (note 11)   23     -     283     3,978  
                         
Loss from continuing operations   (5,498 )   (5,680 )   (5,442 )   (20,158 )
Net loss from discontinued operations (note 2)   -     (140,143 )   (2,314 )   (143,126 )
                         
Net loss   (5,498 )   (145,823 )   (7,756 )   (163,284 )
Dividends and accretion on preferred stock   (137 )   (426 )   (401 )   (1,552 )
                         
Loss attributable to common shareholders   (5,635 )   (146,249 )   (8,157 )   (164,836 )
                         
Basic and diluted loss per share (note 12)                        
   Loss from continuing operations attributable to common shareholders   (0.05 )   (0.05 )   (0.05 )   (0.19 )
   Loss from discontinued operations   -     (1.21 )   (0.02 )   (1.26 )
   Loss attributable to common shareholders   (0.05 )   (1.26 )   (0.07 )   (1.45 )
                         
Weighted-average common shares outstanding (000s) (note 12)                        
   Basic   116,841     115,616     116,504     113,700  
   Diluted   116,841     115,616     116,504     113,700  

 

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 5 September 28, 2024 Form 10-Q

SunOpta Inc.
Consolidated Balance Sheets
As at September 28, 2024 and December 30, 2023
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)

    September 28, 2024     December 30, 2023  
    $     $  
             
ASSETS            
Current assets            
Cash and cash equivalents   2,933     306  
Accounts receivable, net of allowance for credit losses of $137 and $303, respectively   63,163     64,862  
Inventories (note 5)   107,001     83,215  
Prepaid expenses and other current assets   15,845     25,235  
Income taxes recoverable   3,980     4,717  
Current assets held for sale (note 2)   -     5,910  
Total current assets   192,922     184,245  
             
Restricted cash (note 6)   7,703     8,448  
Property, plant and equipment, net   339,651     319,898  
Operating lease right-of-use assets   107,115     105,919  
Intangible assets, net   20,523     21,861  
Goodwill   3,998     3,998  
Deferred income taxes   52     -  
Other assets   27,362     25,055  
Total assets   699,326     669,424  
             
LIABILITIES            
Current liabilities            
Accounts payable   82,835     75,761  
Accrued liabilities   19,176     20,889  
Notes payable (note 7)   12,991     17,596  
Current portion of long-term debt (note 8)   29,796     24,346  
Current portion of operating lease liabilities   16,605     15,808  
Total current liabilities   161,403     154,400  
             
Long-term debt (note 8)   260,130     238,883  
Operating lease liabilities   101,306     100,102  
Deferred income taxes   325     505  
Total liabilities   523,164     493,890  
             
Series B-1 Preferred Stock (note 9)   14,910     14,509  
             
SHAREHOLDERS' EQUITY            
Common shares, no par value, unlimited shares authorized,
116,881,836 shares issued (December 30, 2023 - 115,953,287)
  470,248     464,169  
Additional paid-in capital   29,839     27,534  
Accumulated deficit   (340,844 )   (332,687 )
Accumulated other comprehensive income   2,009     2,009  
Total shareholders' equity   161,252     161,025  
Total liabilities and shareholders' equity   699,326     669,424  
             
Commitments and contingencies (note 14)            

(See accompanying notes to consolidated financial statements)

SUNOPTA INC. 6 September 28, 2024 Form 10-Q

SunOpta Inc.
Consolidated Statements of Shareholders' Equity
As at and for the quarters ended September 28, 2024 and September 30, 2023
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)

    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at June 29, 2024   116,796     469,719     27,816     (335,209 )   2,009     164,335  
Employee stock purchase plan   19     99     -     -     -     99  
Stock incentive plan   67     430     (359 )   -     -     71  
Withholding taxes on stock-based awards   -     -     (145 )   -     -     (145 )
Stock-based compensation   -     -     2,527     -     -     2,527  
Net loss   -     -     -     (5,498 )   -     (5,498 )
Accretion on preferred stock   -     -     -     (137 )   -     (137 )
Balance at September 28, 2024   116,882     470,248     29,839     (340,844 )   2,009     161,252  
 
    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at July 1, 2023   115,580     462,290     22,715     (174,275 )   1,363     312,093  
Share issuance costs   -     (68 )   -     -     -     (68 )
Employee stock purchase plan   42     154     -     -     -     154  
Stock incentive plan   29     254     (153 )   -     -     101  
Withholding taxes on stock-based awards   -     -     (114 )   -     -     (114 )
Stock-based compensation   -     -     3,068     -     -     3,068  
Net loss   -     -     -     (145,823 )   -     (145,823 )
Dividends on preferred stock   -     -     -     (305 )   -     (305 )
Accretion on preferred stock   -     -     -     (121 )   -     (121 )
Balance at September 30, 2023   115,651     462,630     25,516     (320,524 )   1,363     168,985  
 
SUNOPTA INC. 7 September 28, 2024 Form 10-Q

SunOpta Inc.
Consolidated Statements of Shareholders' Equity (continued)
As at and for the three quarters ended September 28, 2024 and September 30, 2023
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)

    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at December 30, 2023   115,953     464,169     27,534     (332,687 )   2,009     161,025  
Employee stock purchase plan   68     342     -     -     -     342  
Stock incentive plan   861     5,737     (5,160 )   -     -     577  
Withholding taxes on stock-based awards   -     -     (2,804 )   -     -     (2,804 )
Stock-based compensation   -     -     10,269     -     -     10,269  
Net loss   -     -     -     (7,756 )   -     (7,756 )
Accretion on preferred stock   -     -     -     (401 )   -     (401 )
Balance at September 28, 2024   116,882     470,248     29,839     (340,844 )   2,009     161,252  
 
    Common shares     Additional
paid-in capital
    Accumulated
deficit
    Accumulated
other
comprehensive
income
    Total  
    000s     $     $     $     $     $  
                                     
Balance at December 31, 2022   107,910     440,348     33,184     (155,688 )   1,363     319,207  
Exchange of Series B-1 Preferred Stock, net of share issuance costs of $191   6,089     13,915     -     -     -     13,915  
Employee stock purchase plan   92     463     -     -     -     463  
Stock incentive plan   1,560     7,904     (7,536 )   -     -     368  
Withholding taxes on stock-based awards   -     -     (9,121 )   -     -     (9,121 )
Stock-based compensation   -     -     8,989     -     -     8,989  
Net loss   -     -     -     (163,284 )   -     (163,284 )
Dividends on preferred stock   -     -     -     (1,123 )   -     (1,123 )
Accretion on preferred stock   -     -     -     (429 )   -     (429 )
Balance at September 30, 2023   115,651     462,630     25,516     (320,524 )   1,363     168,985  

(See accompanying notes to consolidated financial statements)

SUNOPTA INC. 8 September 28, 2024 Form 10-Q

SunOpta Inc.
Consolidated Statements of Cash Flows
For the three quarters ended September 28, 2024 and September 30, 2023
(Unaudited)
(Expressed in thousands of U.S. dollars)

    Three quarters ended  
    September 28,
2024
    September 30,
2023
 
    $     $  
             
CASH PROVIDED BY (USED IN)            
Operating activities            
Net loss   (7,756 )   (163,284 )
Net loss from discontinued operations   (2,314 )   (143,126 )
Loss from continuing operations   (5,442 )   (20,158 )
Items not affecting cash:            
   Depreciation and amortization   27,005     22,873  
   Amortization of debt issuance costs   686     1,093  
   Deferred income taxes   (105 )   4,260  
   Stock-based compensation   10,269     8,989  
   Gain on sale of smoothie bowls product line (note 3)   (1,800 )   -  
   Other   (249 )   410  
   Changes in operating assets and liabilities, net of divestitures (note 13)   (11,143 )   (25,852 )
Net cash provided by (used in) operating activities of continuing operations   19,221     (8,385 )
Net cash provided by (used in) operating activities of discontinued operations   (2,310 )   18,798  
Net cash provided by operating activities   16,911     10,413  
             
Investing activities            
Additions to property, plant and equipment   (22,800 )   (37,272 )
Proceeds from sale of smoothie bowls product line (note 3)   6,336     -  
Net cash used in investing activities of continuing operations   (16,464 )   (37,272 )
Net cash provided by (used in) investing activities of discontinued operations   6,300     (1,085 )
Net cash used in investing activities   (10,164 )   (38,357 )
             
Financing activities            
Increase in borrowings under revolving credit facilities   18,350     22,718  
Repayment of long-term debt   (17,565 )   (31,435 )
Borrowings of long-term debt   1,145     19,840  
Proceeds from notes payable (note 7)   99,270     77,602  
Repayment of notes payable (note 7)   (103,875 )   (33,156 )
Proceeds from the exercise of stock options and employee share purchases   919     831  
Payment of withholding taxes on stock-based awards   (2,804 )   (9,121 )
Payment of cash dividends on preferred stock   (305 )   (1,427 )
Payment of share issuance costs   -     (191 )
Net cash provided by (used in) financing activities of continuing operations   (4,865 )   45,661  
Net cash used in financing activities of discontinued operations   -     (14,852 )
Net cash provided by (used in) financing activities   (4,865 )   30,809  
Increase in cash, cash equivalents and restricted cash in the period   1,882     2,865  
Cash, cash equivalents and restricted cash, beginning of the period   8,754     679  
Cash, cash equivalents and restricted cash, end of the period   10,636     3,544  
             
Non-cash investing and financing activities (note 13)            
 

(See accompanying notes to consolidated financial statements)

 
SUNOPTA INC. 9 September 28, 2024 Form 10-Q

SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

1. Significant Accounting Policies

Basis of Presentation

These interim consolidated financial statements of SunOpta Inc. (the "Company" or "SunOpta") have been prepared in accordance with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X promulgated under the Securities Exchange Act of 1934, as amended, and in accordance with United States ("U.S.") generally accepted accounting principles ("U.S. GAAP") for interim financial information. Accordingly, these condensed interim consolidated financial statements do not include all of the disclosures required by U.S. GAAP for annual financial statements. In the opinion of management, all adjustments considered necessary for the fair presentation of the interim periods presented have been included, and all such adjustments are of a normal, recurring nature. Operating results for the quarter and three quarters ended September 28, 2024 are not necessarily indicative of the results that may be expected for the full fiscal year ending December 28, 2024 or for any other period. The interim consolidated financial statements include the accounts of the Company and its subsidiaries and have been prepared on a basis consistent with the annual consolidated financial statements for the year ended December 30, 2023. For further information, refer to the consolidated financial statements, and notes thereto, included in the Company's Annual Report on Form 10-K for the fiscal year ended December 30, 2023.

Reclassification

Commencing in the third quarter of 2024, the Company is reporting accrued liabilities as a separate line on the consolidated balance sheet, rather than combined with accounts payable. Accrued liabilities as at December 30, 2023, have been reclassified from the previously reported accounts payable and accrued liabilities line item to conform to the current period presentation.

Segment Information

The Company manages its continuing operations on a company-wide basis, rather than at a product category or business unit level, thereby making determinations as to the allocation of resources as one operating and reportable segment. The Company's Chief Executive Officer, who has been identified as the Chief Operating Decision Maker ("CODM"), is supported by a centralized management team based on functional area, including sales, marketing, supply chain, and research and development, as well as finance, IT and administration. Only the CODM has overall responsibility and accountability for the profitability and cash flows of the Company. Using financial information at the consolidated level, the CODM makes key operating decisions, including approving annual operating plans, expanding into new markets or product categories, pursuing business acquisitions or divestitures, and initiating major capital expenditure programs. In addition, the CODM determines the allocation of resources and capital investments to optimize operations and maximize opportunities for the Company as a whole without regard to specific product categories or business units. The CODM also uses consolidated information to assess performance against the annual operating plan and to set company-wide incentive compensation targets. The majority of the Company's products are shelf-stable packaged food and beverage products and share similar customers and distribution. Refer to note 15 for a disaggregation of the Company's revenues by product category.

Fiscal Year

The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal year 2024 is a 52-week period ending on December 28, 2024, with quarterly periods ending on March 30, 2024, June 29, 2024 and September 28, 2024. Fiscal 2023 was a 52-week period ending on December 30, 2023, with quarterly periods ending on April 1, 2023, July 1, 2023 and September 30, 2023.

Recent Accounting Pronouncements

In December 2023, the Financial Accounting Standards Board ("FASB") issued Accounting Standards Update ("ASU") 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures, which requires public entities, on an annual basis, to provide disclosure of specific categories in the rate reconciliation, as well as disclosure of income taxes paid disaggregated by jurisdiction. ASU 2023-09 is effective for fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-09.

SUNOPTA INC.

10

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

In November 2023, the FASB issued ASU 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures, which requires public entities to disclose information about their reportable segments' significant expenses and other segment items on an interim and annual basis. Public entities with a single reportable segment are required to apply the disclosure requirements in ASU 2023-07, as well as all existing segment disclosures and reconciliation requirements in ASC 280 on an interim and annual basis. ASU 2023-07 is effective for fiscal years beginning after December 15, 2023, and for interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-07.

 

2. Discontinued Operations

Divestiture of Frozen Fruit

On October 12, 2023 (the "Closing Date"), the Company, together with its subsidiaries Sunrise Growers, Inc. ("Sunrise Growers"), Sunrise Growers Mexico, S. de R.L. de C.V. ("Sunrise Mexico") and SunOpta Mx, S.A. de C.V. ("SunOpta Mexico"), completed the sale of certain assets and liabilities of its frozen fruit business ("Frozen Fruit") pursuant to the terms of an Asset Purchase Agreement ("APA") with Natures Touch Mexico, S. de R.L. de C.V. and Nature's Touch Frozen Fruits, LLC (the "Purchasers"). At the Closing Date, the estimated aggregate purchase price comprised cash consideration of $95.3 million; a short-term note receivable of $10.5 million, which was paid in five consecutive monthly installments of $2.1 million beginning 30 days following the Closing Date; secured seller promissory notes due in three years and with stated principal amounts of $15.0 million entered into by Sunrise Growers and $5.0 million entered into by SunOpta Mexico (the "Seller Promissory Notes"); and the assumption by the Purchasers of $15.7 million of accounts payable and accrued liabilities of Frozen Fruit.

The estimated aggregate purchase price is subject to post-closing adjustments based on a determination of the final net working capital and resulting aggregate purchase price as of the Closing Date (the "Closing Statement"), with adjustments to the aggregate purchase price determined on a separate and individual basis for each of Sunrise Growers, Sunrise Mexico and SunOpta Mexico. Any downward adjustment will be deducted from the principal amount of the Seller Promissory Notes entered into by Sunrise Growers and/or SunOpta Mexico, as the case may be, in an amount up to $5.0 million in the aggregate, with any additional downward adjustment payable by the Company to the Purchasers in cash. The portion of any upward adjustment in the aggregate purchase price not paid to the Company by the Purchasers in cash will be added to the principal amount of the Seller Promissory Notes entered into by Sunrise Growers and/or SunOpta Mexico, as applicable. As at September 28, 2024 and December 30, 2023, the Company recorded a $0.5 million net receivable from the Purchasers based on the Company's estimate of the final net working capital and post-closing adjustments, which is included in other current assets on the consolidated balance sheets. However, this estimate may be subject to change, which could be material, as the parties are currently in the process of reconciling the final aggregate purchase price, including the resolution of certain disputed items in accordance with the procedures set forth in the APA.

The Seller Promissory Notes bear interest at a rate per annum equal to the Secured Overnight Financing Rate ("SOFR"), determined quarterly in advance, plus a margin of 4.00% for the first year and 7.00% for the second and third years. Interest is payable quarterly in-kind. The Seller Promissory Notes mature on October 12, 2026, and outstanding principal and accrued and unpaid interest is payable on the maturity date. As at September 28, 2024 and December 30, 2023, the principal amount of the Seller Promissory Notes of $20.0 million, together with paid in kind interest of $1.4 million and $0.3 million, respectively, was recorded in other long-term assets on the consolidated balance sheets. As described above, the final principal amount of the Sellers Promissory Notes may change as a result of any upward or downward adjustment to the aggregate purchase price in connection with the resolution of the Closing Statement. As at September 28, 2024 and December 30, 2023, the Company had not recorded any allowance for credit losses related to the Seller Promissory Notes. The Seller Promissory Notes are secured by a second-priority lien on certain assets of Frozen Fruit acquired by the Purchasers.

SUNOPTA INC.

11

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The table below presents the major components of the results of discontinued operations reported in the consolidated statement of operations for the quarters and three quarters ended September 28, 2024 and September 30, 2023.

    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
    $     $     $     $  
Revenues   -     58,614     -     194,171  
Cost of goods sold(1)   -     68,760     553     202,443  
Selling, general and administrative expenses(2)   -     2,370     621     7,347  
Intangible asset amortization   -     2,000     -     6,000  
Other expense, net(3)   -     5,885     427     5,713  
Foreign exchange loss (gain)   -     912     (101 )   (3,757 )
Interest expense   -     840     23     1,392  
Loss before loss on divestiture   -     (22,153 )   (1,523 )   (24,967 )
Pre-tax loss on divestiture   -     (118,795 )   -     (118,795 )
Loss from discontinued operations before income taxes   -     (140,948 )   (1,523 )   (143,762 )
Income tax expense (benefit)(4)   -     (805 )   791     (636 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )

(1)  For the three quarters ended September 28, 2024, cost of goods sold reflects the write down in the carrying value of the frozen fruit inventory that was not acquired by the Purchasers to its estimated net realizable value. Prior to the third quarter of 2024, the Company completed the disposal of the $5.9 million of frozen fruit inventory held-for-sale as at December 30, 2023.

(2)  For the three quarters ended September 28, 2024, selling, general and administrative expenses include additional severance costs for former employees of Frozen Fruit not ultimately retained by the Purchasers, as well as the true-up of pre-divestiture profit-sharing bonuses payable to certain Mexican employees of Frozen Fruit.

(3)  For the three quarters ended September 28, 2024, other expense mainly related to an additional self-insured retention amount paid by the Company in connection with the settlement of certain claims related to the recall of specific frozen fruit products initiated in the second quarter of 2023 (see note 14), partially offset by gains on the settlement of certain pre-existing legal matters related to Frozen Fruit.

(4)  For the three quarters ended September 28, 2024, income tax expense reflects the final determination of the tax bases for the net assets of Frozen Fruit divested in Mexico.

 

3. Sale of Assets

On March 4, 2024, the Company completed the sale of the net assets related to its smoothie bowls product line, including inventories and equipment, for a cash purchase price of $6.3 million. The Company recognized a pre-tax gain on sale of $1.8 million, which is recorded in other income of continuing operations on the consolidated statement of operations for the three quarters ended September 28, 2024.

 

4. Receivables Sales Program

On August 28, 2024, the Company entered into a Master Receivables Purchase Agreement (the "Agreement") with a third-party financial institution (the "Purchaser"), for the sale of designated trade receivables of certain eligible customers in exchange for cash proceeds (the "Receivables Sales Program"). Under the Receivables Sales Program, the maximum aggregate amount of outstanding receivables that can be sold to the Purchaser at any time is $30.0 million. The Agreement may be terminated by the Purchaser at any time with 30 days' notice.

SUNOPTA INC.

12

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The receivables sold under the Receivables Sales Program are without recourse to the Company for any customer credit risk. The Company does not retain any ongoing financial interest in the receivables sold under the Receivables Sales Program other than cash collection and administrative services. The Company has not recognized any servicing asset or liability as at September 28, 2024, as the fair values of the servicing arrangement and the fees earned are not considered material to the consolidated financial statements.

Receivables sold under the Receivables Sales Program are accounted for as sales of financial assets. The sold receivables are derecognized from accounts receivable on the Company's consolidated balance sheet at the time of sale to the Purchaser. The loss on sale of the sold receivables, representing the discount taken by the Purchaser, together with upfront transaction costs incurred by the Company in connection with the Agreement, amounted to $0.2 million for the period from August 28, 2024 to September 28, 2024, which is included in other non-operating expense on the consolidated statements of operations for the quarter and three quarters ended September 28, 2024. Cash proceeds received from the Purchaser are classified as an operating activity in the consolidated statements of cash flows.

The following table summarizes activity related to the Receivables Sales Program:

    Quarter ended  
    September 28, 2024  
    $  
Opening receivables balance sold to the Purchaser   -  
   Sale of receivables   19,999  
   Cash collected and remitted to the Purchaser   -  
Closing receivables balance sold to the Purchaser(1)   19,999  
   Cash collected and not remitted to the Purchaser(2)   (11,102 )
Outstanding receivables sold   8,897  

(1)  For the quarter ended September 28, 2024, the Company recorded an increase of $20.0 million to cash flows from operating activities of continuing operations from receivables sold under the Receivables Sales Program, which is reflected in the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Cash collected from customers on behalf of but not yet remitted to the Purchaser is included in accounts payable on the consolidated balance sheet as at September 28, 2024, with changes in such obligations reflected as operating activities in the consolidated statements of cash flows. There are no restrictions under the Agreement on the Company's use of the cash collected prior to the time it is due to be remitted to the Purchaser.

 

5. Inventories

    September 28, 2024     December 30, 2023  
    $     $  
Raw materials and work-in-process   61,532     52,419  
Finished goods   49,967     37,606  
Inventory reserves   (4,498 )   (6,810 )
    107,001     83,215  
 
SUNOPTA INC.

13

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

6. Restricted Cash

Restricted cash relates to certain bank accounts in Mexico that were retained following the divestiture of Frozen Fruit, which are subject to a judicial hold in connection with a litigation matter. Restricted cash has been classified as non-current on the consolidated balance sheets as at September 28, 2024 and December 30, 2023, as the Company cannot predict the timing of when this matter may be resolved.

 

7. Notes Payable

The Company finances certain purchases of trade goods and services through third-party extended payables facilities. Under these facilities, third-party intermediaries advance the amount of the scheduled payment to the supplier based on the invoice due date and issue a short-term note payable to the Company for the face amount of the supplier invoice. Interest accrues on the note payable from the contractual payment date of the supplier invoice to the extended due date of the note payable, as specified by the negotiated terms of each facility. The Company does not maintain any form of security with the third-party intermediaries. As at September 28, 2024 and December 30, 2023, the Company had outstanding principal payment obligations to the third-party intermediaries of $13.0 million and $17.6 million in the aggregate, respectively, which is recorded as notes payable on the Company's consolidated balance sheets. Proceeds from, and repayments of the notes payable associated with, these facilities are reported as financing cash flows on the Company's consolidated statements of cash flows.

 

8. Long-Term Debt

    September 28, 2024     December 30, 2023  
    $     $  
Term loan facility   175,500     180,000  
Revolving credit facility   50,100     31,751  
Less: Unamortized debt issuance costs   (977 )   (1,152 )
Total credit facilities   224,623     210,599  
Finance lease liabilities   65,303     52,630  
Total debt   289,926     263,229  
Less: current portion   29,796     24,346  
Total long-term debt   260,130     238,883  

Credit Facilities

On December 8, 2023, the Company entered into a five-year Credit Agreement (the "Credit Agreement") providing for (i) a $180.0 million term loan credit facility (the "Term Loan Credit Facility") and (ii) an $85.0 million revolving credit facility (the "Revolving Credit Facility" and together with the Term Loan Credit Facility, the "Credit Facilities"). The Revolving Credit Facility includes $30.0 million of borrowing capacity available for letters of credit and provides for borrowings of up to $10.0 million on same-day notice including in the form of swingline loans. As at September 28, 2024, $5.9 million in letters of credit were issued but undrawn under the Revolving Credit Facility.

The Credit Facilities mature on December 8, 2028. Borrowings under the Term Loan Credit Facility are repayable in quarterly principal installments of $2.3 million from the fiscal quarter ending March 31, 2024 to the fiscal quarter ending December 31, 2025, $3.4 million from the fiscal quarter ending March 31, 2026 to the fiscal quarter ending December 31, 2027, and $4.5 million from the fiscal quarter ending March 31, 2028 to the fiscal quarter ending September 30, 2028, with the remaining principal balance of $121.5 million due on the maturity date.

Borrowings under the Credit Facilities bear interest at a margin over various reference rates, including a base rate (as defined in the Credit Agreement) and SOFR, selected at the option of the Company. The margin for the Credit Facilities is set quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter and will range from 1.00% to 2.25% with respect to base rate loans and from 2.00% to 3.25% for SOFR loans. For the three quarters ended September 28, 2024, the weighted-average interest rate on outstanding borrowings under the Credit Facilities was 8.29%. In addition, the Company is required to pay an undrawn fee under the Revolving Credit Facility quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter ranging from 0.20% to 0.40% on the undrawn revolving commitments thereunder. The Company is also required to pay customary letter of credit fees, to the extent letters of credit are issued and outstanding under the Revolving Credit Facility.

SUNOPTA INC.

14

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

As at September 28, 2024, the Company was in compliance with all financial and non-financial covenants under the Credit Agreement.

Finance Lease Liabilities

During the first three quarters of 2024, the Company recognized an additional finance lease liability of $25.7 million, in exchange for $24.6 million of right-of-use assets recorded in property, plant and equipment, related to an expansion of the Company's oat-based ingredient extraction operations, and $1.1 million in cash. The finance lease has an implicit rate of interest of 11.29% and a lease term of five years.

 

9. Series B-1 Preferred Stock

As at September 28, 2024, the Company's subsidiary, SunOpta Foods Inc. ("SunOpta Foods"), had 15,000 shares of Series B-1 Preferred Stock ("Series B-1 Preferred Stock") issued and outstanding with Oaktree Organics, L.P. and Oaktree Huntington Investment Fund II, L.P. (collectively, "Oaktree"). As at September 28, 2024, the aggregate liquidation preference of the Series B-1 preferred stock was $15.2 million, or approximately $1,015 per share. The carrying value of the Series B-1 Preferred Stock, net of unamortized issuance costs, is being accreted to the liquidation preference through charges to accumulated deficit, which amounted to $0.4 million for the three quarters ended September 28, 2024 (September 30, 2023 - $0.4 million).

In the first quarter of 2024, the Company paid cash dividends on the Series B-1 Preferred Stock of $0.3 million related to the fourth quarter of 2023. On April 17, 2024, the Company, SunOpta Foods and Oaktree entered into an Amending Agreement related to the elimination of the dividend rights attached to the Series B-1 Preferred Stock effective from and after December 31, 2023. The Series B-1 Preferred Stock previously paid a cumulative dividend of 8.0% per year that could be paid in-kind or in cash at the Company's option, which dividend would have increased from 8.0% to 10.0% per year and become payable only in cash at the end of the Company's third quarter in 2029. All other rights and obligations of the Company, SunOpta Foods, and Oaktree in connection with the Series B-1 Preferred Stock remain unchanged. The Company is accounting for the elimination of the dividend rights on a prospective basis.

At any time, Oaktree may exchange the Series B-1 Preferred Stock, in whole or in part, into the number of shares of the Company's common stock ("Common Shares") equal to, per share of Series B-1 Preferred Stock, the quotient of the liquidation preference divided by the exchange price of $2.50, while, at any time, SunOpta Foods may cause Oaktree to exchange all of their shares of Series B-1 Preferred Stock if the volume-weighted average price of the Common Shares during the then preceding 20 trading day period is greater than 200% of the exchange price then in effect. In addition, at any time on or after April 24, 2025, SunOpta Foods may redeem all of the Series B-1 Preferred Stock for an amount per share equal to the value of the liquidation preference at such time.

As at September 28, 2024, the Company had 2,932,453 Special Shares, Series 2 issued and outstanding, all of which are held by Oaktree. The Special Shares, Series 2 serve as a mechanism for attaching exchanged voting rights to the Series B-1 Preferred Stock and entitle the holder thereof to one vote per Special Share, Series 2 on all matters submitted to a vote of the holder of the Common Shares, voting together as a single class, subject to certain exemptions. As a result of a permanent voting cap, the number of Special Shares, Series 2 issued to Oaktree at any time, when taken together with any other voting securities Oaktree then controls, cannot exceed 19.99% of the votes eligible to be cast by all security holders of the Company.
 

10. Stock-Based Compensation

Short-Term Incentive Plan

On April 4, 2024, the Company granted 638,602 performance share units ("PSUs") to selected employees under the Company's 2024 Short-Term Incentive Plan ("STIP"), which vest subject to the Company achieving a predetermined measure of adjusted earnings before interest, taxes, depreciation and amortization ("EBITDA") for fiscal 2024 and subject to the employee's continued employment with the Company through April 1, 2025 (the requisite service period). The grant-date fair value of each PSU was estimated to be $6.42 based on the closing price of the Common Shares on the date of grant. For the period from the grant date to September 28, 2024, the Company recognized compensation expense of $1.9 million related to the PSUs that are currently expected to vest, with the remaining compensation cost not yet recognized as an expense related to these PSUs determined to be $2.0 million as at September 28, 2024, which will be amortized over the remaining requisite service period.

SUNOPTA INC.

15

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

On April 1 2024, the Company issued 474,228 Common Shares, net of 344,276 Common Shares withheld for taxes, in connection with the vesting of 818,504 PSUs previously granted to selected employees under the Company's 2023 STIP. The total intrinsic value of these vested PSUs was $5.6 million.

Long-Term Incentive Plan

On April 30, 2024, the Company granted 157,070 restricted stock units ("RSUs"), 252,656 PSUs and 243,660 stock options to selected employees under the Company's 2024 Long-Term Incentive Plan ("LTIP"). The RSUs vest in three equal annual installments beginning on April 30, 2025, and each vested RSU entitles the employee to receive one Common Share without payment of additional consideration. The vesting of one-half of the PSUs is contingent on the achievement of compound annual growth rate ("CAGR") benchmarks for revenue during the three-year performance period commencing January 1, 2024 and continuing through December 31, 2026, and the vesting of the other one-half of the PSUs is contingent on the achievement of return on invested capital ("ROIC") benchmarks within the same performance period, and subject to the employee's continued employment with the Company through April 30, 2027. The percentage of vested PSUs may range from 0% to 200% based on the Company's achievement of the predetermined CAGR and ROIC benchmarks. Each vested PSU entitles the employee to receive one Common Share without payment of additional consideration. The stock options vest ratably on each of the first through third anniversaries of the grant date and expire on the tenth anniversary of the grant date. Each vested stock option entitles the employee to purchase one Common Share at an exercise price of $6.55, which was the closing price of the Common Shares on April 30, 2024.

The grant-date fair values of each RSU and PSU were estimated to be $6.55 based on the closing price of the Common Shares on the date of grant. A grant-date fair value of $4.18 was estimated for each stock option using the Black-Scholes option pricing model with the following assumptions:

Grant-date stock price $ 6.55  
Exercise price $ 6.55  
Dividend yield   0%  
Expected volatility(a)   65.9%  
Risk-free interest rate(b)   4.7%  
Expected life (in years)(c)   6.0  

(a) Determined based on the historical volatility of the Common Shares over expected life of the stock options.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options.

The aggregate grant-date fair value of the RSUs, PSUs and stock options granted under the 2024 LTIP was determined to be $5.4 million, which will be recognized on a straight-line basis over the requisite service period ending April 30, 2027.

Special Awards

On January 2, 2024, the Company granted special one-time awards of 144,404 restricted stock units ("RSUs"), 288,808 performance share units ("PSUs") and 230,804 stock options to Brian Kocher in connection with his appointment as the Company's Chief Executive Officer effective January 2, 2024. On March 13, 2024, the Company granted Mr. Kocher an additional 74,000 RSUs, equal to the number of Common Shares purchased by Mr. Kocher on the open market within the 75-day period after his employment began. The RSUs vest in three equal annual installments beginning on the first anniversary of the grant date, and each vested RSU entitles Mr. Kocher to receive one Common Share without payment of additional consideration. The vesting of the PSUs is dependent on the Company's total shareholder return ("TSR") performance relative to food and beverage companies in a designated index during the three-year period commencing January 1, 2024 and continuing through December 31, 2026, and subject to Mr. Kocher's continued employment with the Company through April 15, 2027. The TSR for the Company and each of the companies in the designated index will be calculated using a 20-trading day average closing price as of December 31, 2026. The percentage of vested PSUs may range from 0% to 200% based on the Company's achievement of predetermined TSR thresholds. Each vested PSU entitles Mr. Kocher to receive one Common Share without payment of additional consideration. The stock options vest ratably on each of the first through third anniversaries of the grant date and expire on the tenth anniversary of the grant date. Each vested stock option entitles Mr. Kocher to purchase one Common Share at an exercise price of $5.54, which was the closing price of the Common Shares on January 2, 2024.

SUNOPTA INC.

16

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The weighted-average grant-date fair value of the RSUs was estimated to be $6.05 based on the closing prices of Common Shares on the dates of grant. A grant-date fair value of $3.47 was estimated for the stock options using the Black-Scholes option pricing model, and a grant-date fair value of $7.73 was estimated for the PSUs using a Monte Carlo valuation model. The following table summarizes the inputs to the Black-Scholes option-pricing and Monte Carlo valuation models:
    Stock Options     PSUs  
Grant-date stock price $ 5.54   $ 5.54  
Exercise price $ 5.54     NA  
Dividend yield   0%     0%  
Expected volatility(a)   65.6%     58.4%  
Risk-free interest rate(b)   3.9%     4.1%  
Expected life (in years)(c)   6.0     3.0  

(a) Determined based on the historical volatility of the Common Shares over the expected life of the stock options and performance period of the PSUs.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options and performance period of the PSUs.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options and the performance period for the PSUs.

The aggregate grant-date fair value of the stock options, RSUs and PSUs awarded to Mr. Kocher was determined to be $4.4 million, which will be recognized on a straight-line basis over the vesting period for the stock options and RSUs and the performance period for the PSUs.

 

11. Income Taxes

Income taxes were recognized at an effective rate of (0.4)% and (5.5)% for the quarter and three quarters ended September 28, 2024, respectively, compared with 0.0% and (24.6)% recognized for the quarter and three quarters ended September 30, 2023, respectively. The changes in the effective tax rate were primarily driven by the recognition of a full valuation allowance against U.S. deferred tax assets in excess of deferred tax liabilities beginning in the second quarter of 2023, based on the Company's assessment that the related tax benefits were no longer more likely than not to be realized in the future.

 
SUNOPTA INC.

17

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

12. Loss Per Share

Basic and diluted loss per share were calculated as follows (shares in thousands):

    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
Numerator                        
Loss from continuing operations $ (5,498 ) $ (5,680 ) $ (5,442 ) $ (20,158 )
Less: dividends and accretion on preferred stock   (137 )   (426 )   (401 )   (1,552 )
Loss from continuing operations attributable to
common shareholders
  (5,635 )   (6,106 )   (5,843 )   (21,710 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )
Loss attributable to common shareholders $ (5,635 ) $ (146,249 ) $ (8,157 ) $ (164,836 )
                         
Denominator                        
Basic weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
Dilutive effect of the following:                        
Stock options, restricted stock units and performance share units(1)   -     -     -     -  
Series B-1 Preferred Stock(2)   -     -     -     -  
Diluted weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
                         
Basic and Diluted Loss Per Share                        
Loss from continuing operations attributable to
   common shareholders
$ (0.05 ) $ (0.05 ) $ (0.05 ) $ (0.19 )
Net loss from discontinued operations   -     (1.21 )   (0.02 )   (1.26 )
Loss attributable to common shareholders $ (0.05 ) $ (1.26 ) $ (0.07 ) $ (1.45 )

(1)  For the quarter and three quarters ended September 28, 2024, 656,831 (September 30, 2023 - 535,747) and 869,143 (September 30, 2023 - 1,454,775) potential common shares, respectively, were excluded from the calculation of diluted loss per share due to their effect of reducing the loss per share from continuing operations. Dilutive potential common shares consist of stock options, RSUs, and certain contingently issuable PSUs. For the quarter and three quarters ended September 28, 2024, stock options and RSUs to purchase or receive 2,550,555 (September 30, 2023 - 3,181,357) and 2,694,555 (September 30, 2023 - 2,779,778) potential common shares, respectively, were anti-dilutive because the assumed proceeds exceeded the average market price of the Common Shares for the respective periods.

(2)  For the quarters and three quarters ended September 28, 2024 and September 30, 2023, it was more dilutive to the loss per share from continuing operations to assume the Series B-1 Preferred Stock was not converted into Common Shares and, therefore, the numerator of the diluted loss per share calculation was not adjusted to add back the dividends and accretion on the Series B-1 Preferred Stock and the denominator was not adjusted to include the 6,089,333 Common Shares issuable on an if-converted basis as at September 28, 2024 and September 30, 2023.

 
SUNOPTA INC.

18

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

13. Supplemental Cash Flow Information

    Three quarters ended  
    September 28,
2024
    September 30,
2023
 
    $     $  
Changes in Operating Assets and Liabilities, Net of Divestitures            
Accounts receivable   4,472     (405 )
Inventories   (24,479 )   (9,893 )
Accounts payable   11,945     (10,288 )
Other operating assets and liabilities   (3,081 )   (5,266 )
    (11,143 )   (25,852 )
             
Non-Cash Investing and Financing Activities            
Change in additions to property, plant and equipment included in accounts payable   (981 )   (1,058 )
Right of use assets obtained in exchange for lease liabilities:            
Operating leases   (8,009 )   (12,372 )
Finance leases (see note 8)   (24,591 )   (9,651 )
Change in short-term note receivable from divestiture of Frozen Fruit(1)   6,300     -  
Paid in kind interest on Seller Promissory Notes   (1,095 )   -  
Change in accrued dividends on preferred stock   (305 )   (304 )
Change in proceeds receivable from divestiture of sunflower business(2)   -     385  

(1)  Reflects the receipt of the final three installments on the short-term note receivable related to the divestiture of Frozen Fruit (see note 2), which amount is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Reflects the settlement of the final working capital adjustment related to the divestiture of the Company's sunflower business in October 2022, which is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 30, 2023.

 

14. Commitments and Contingencies

Legal Proceedings

Various current and potential claims and litigation arising in the ordinary course of business are pending against the Company. The Company believes it has established adequate accruals for liabilities that are probable and reasonably estimable that may be incurred in connection with any such currently pending matter. In the Company's opinion, the eventual resolution of such matters, either individually or in the aggregate, is not expected to have a material impact on the Company's financial position, results of operations, or cash flows. However, litigation is inherently unpredictable and resolutions or dispositions of claims or lawsuits by settlement or otherwise could have an adverse impact on the Company's financial position, results of operations, and cash flows for the reporting period in which any such resolution or disposition occurs.

Product Withdrawal

In the second quarter of 2024, the Company conducted a voluntary withdrawal from customers of certain batches of aseptically-packaged products that may have had the potential for non-pathogenic microbial contamination. None of the withdrawn product made it into the consumer marketplace. In the second and third quarters of 2024, the Company recognized direct costs related to the withdrawal of $2.1 million, net of expected insurance recoveries, in cost of goods sold in the consolidated statement of operations. The Company is seeking to recover a portion of the withdrawal-related costs through its insurance coverage, and such recoveries are recorded in the period in which the recoveries are determined to be probable of realization. As at September 28, 2024, the Company has recognized expected insurance recoveries related to the withdrawal of $7.5 million, which is included in prepaid expenses and other current assets on the consolidated balance sheet. The Company does not expect to incur any additional significant costs related to the withdrawal.

SUNOPTA INC.

19

September 28, 2024 Form 10-Q


SunOpta Inc.

Notes to Consolidated Financial Statements

For the quarters and three quarters ended September 28, 2024 and September 30, 2023

(Unaudited)

(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

Product Recall

On June 21, 2023, the Company announced its subsidiary, Sunrise Growers Inc., had issued a voluntary recall of specific frozen fruit products linked to pineapple provided by a third-party supplier due to possible contamination by Listeria monocytogenes. Sunrise Growers Inc. is a component of the operations of Frozen Fruit. In connection with the divestiture of Frozen Fruit, the recall-related costs and estimated insurance recoveries are included in the loss from discontinued operations in the consolidated statements of operations. There were no significant direct costs associated with the recall recognized in the first three quarters of 2024, and any additional costs are expected to be minimal. As at September 28, 2024 and December 30, 2023, estimated insurance recoveries of $1.2 million and $4.8 million, respectively, are included in prepaid expenses and other current assets on the consolidated balance sheet.

 

15. Disaggregation of Revenue

The principal products that comprise the Company's product categories are as follows:

Category Principal Products
Beverages and broths Plant-based beverages utilizing oat, almond, soy, coconut, rice, hemp, and other bases, including Dream® and West Life™ brands; oat-based creamers, including SOWN® brand; ready-to-drink protein shakes; packaged teas and concentrates; meat and vegetable broths and stocks.
Fruit snacks Ready-to-eat fruit snacks made from apple purée and juice concentrate in bar, bit, twist, strip and sandwich formats; cold pressed fruit bars.
Ingredients Liquid and powder ingredients utilizing oat, soy and hemp bases.
Smoothie bowls Ready-to-eat fruit smoothie and chia bowls topped with frozen fruit.

Revenue disaggregated by product category is as follows:

    Quarter ended     Three quarters ended  
    September 28, 2024     September 30, 2023     September 28, 2024     September 30, 2023  
    $     $     $     $  
Product Category                        
Beverages and broths(1)   137,816     120,522     420,571     355,425  
Fruit snacks   34,452     24,315     93,796     70,853  
Ingredients(1)   3,948     4,207     13,386     13,146  
Smoothie bowls(2)   -     3,497     2,306     9,249  
Total revenues   176,216     152,541     530,059     448,673  

(1)  For the quarter and three quarters ended September 30, 2023, the Company reclassified certain product sales that were previously reported in Beverages and Broths to Ingredients to conform with the current year presentation.

(2)  Revenues reported for the three quarters ended September 28, 2024, reflect sales of smoothie bowls prior to March 4, 2024 (see note 3).

 

SUNOPTA INC.

20

September 28, 2024 Form 10-Q


Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations

Forward-Looking Financial Information

The following Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") should be read in conjunction with the interim consolidated financial statements, and notes thereto, for the quarter ended September 28, 2024 contained under Item 1 of this Quarterly Report on Form 10-Q and in conjunction with the annual consolidated financial statements, and notes thereto, contained in the Annual Report on Form 10-K for the fiscal year ended December 30, 2023 (the "Form 10-K"). Unless otherwise indicated herein, the discussion and analysis contained in this MD&A includes information available to November 5, 2024.

Certain statements contained in this MD&A may constitute forward-looking statements as defined under securities laws. Forward-looking statements may relate to our future outlook and anticipated events or results and may include statements regarding our future financial position, business strategy, budgets, litigation, projected costs, capital expenditures, financial results, taxes, plans, and objectives. In some cases, forward-looking statements can be identified by terms such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," or other similar expressions concerning matters that are not historical facts, or the negative of such terms are intended to identify forward-looking statements; however, the absence of these words does not necessarily mean that a statement is not forward-looking. To the extent any forward-looking statements contain future-oriented financial information or financial outlooks, such information is being provided to enable a reader to assess our financial condition, material changes in our financial condition, our results of operations, and our liquidity and capital resources. Readers are cautioned that this information may not be appropriate for any other purpose, including investment decisions.

Forward-looking statements contained in this MD&A are based on certain factors and assumptions regarding expected growth, results of operations, performance, and business prospects and opportunities. While we consider these assumptions to be reasonable based on information currently available, they may prove to be incorrect. These factors are more fully described in the "Risk Factors" section at Item 1A of the Form 10-K and Item 1A of Part II of this report.

Forward-looking statements contained in this commentary are based on our current estimates, expectations, and projections, which we believe are reasonable as of the date of this report. Forward-looking statements are not guarantees of future performance or events. You should not place undue importance on forward-looking statements and should not rely upon this information as of any other date. Other than as required under securities laws, we do not undertake to update any forward-looking information at any particular time. Neither we nor any other person assumes responsibility for the accuracy and completeness of these forward-looking statements, and we hereby qualify all our forward-looking statements by these cautionary statements.

Unless otherwise noted herein, all currency amounts in this MD&A are expressed in U.S. dollars. All tabular dollar amounts are expressed in thousands of U.S. dollars, except per share amounts.

Overview

We operate as an innovation partner, solutions provider, and value-added manufacturer for leading brands, and produce our own brands, including SOWN®, Dream®, and West LifeTM. Our product portfolio comprises plant-based beverages, fruit snacks, nutritional beverages, broths, and teas, which are sold through retail, club, foodservice and e-commerce channels. We also produce liquid and dry ingredients for internal use and for sale to other food and beverage manufacturers.

On March 4, 2024, we completed the sale of the net assets related to our smoothie bowls product line and exited the category.

Fiscal 2024 Outlook

For full fiscal year 2024, we are projecting higher year-over-year revenues driven by organic volume growth from our beverages, broth and fruit snacks categories, partially offset by the impact of our exit from the smoothie bowls category. We anticipate an improved gross margin profile on a reported basis, compared with the prior year, reflecting higher production volumes and plant utilization to support sales, together with lower start-up costs and improved operating efficiencies at our Midlothian, Texas, facility. The resulting increase in gross profit, together with stable selling, general and administrative ("SG&A") spending as a percentage of revenue, is expected to drive year-over-year operating income growth and improved cash flows.

SUNOPTA INC. 21 September 28, 2024 Form 10-Q

Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023

    September 28,
2024
    September 30,
2023
    Change     Change  
For the quarter ended   $     $     $     %  
                         
Revenues   176,216     152,541     23,675     15.5%  
Cost of goods sold   152,632     132,273     20,359     15.4%  
                         
Gross profit   23,584     20,268     3,316     16.4%  
                         
Gross margin(1)   13.4%     13.3%           0.1%  
                         
Operating expenses                        
Selling, general and administrative expenses   21,052     18,377     2,675     14.6%  
Intangible asset amortization   446     446     -     0.0%  
Other expense, net   450     -     450     *  
Foreign exchange loss (gain)   113     (37 )   150     *  
Total operating expenses   22,061     18,786     3,275     17.4%  
                         
Operating income   1,523     1,482     41     2.8%  
                         
Interest expense, net   6,762     7,162     (400 )   -5.6%  
Other non-operating expense   236     -     236     *  
                         
Loss from continuing operations before income taxes   (5,475 )   (5,680 )   205     3.6%  
Income tax expense   23     -     23     *  
                         
Loss from continuing operations   (5,498 )   (5,680 )   182     3.2%  
Net loss from discontinued operations   -     (140,143 )   140,143     100.0%  
                         
Net loss(2),(3)   (5,498 )   (145,823 )   140,325     96.2%  
Dividends and accretion on preferred stock   (137 )   (426 )   289     67.8%  
                         
Loss attributable to common shareholders(4)   (5,635 )   (146,249 )   140,614     96.1%  
                         
* Percentage not meaningful  

(1)  Gross margin is a measure of gross profit (equal to revenues less cost of goods sold) as a percentage of revenues. We use a measure of adjusted gross margin that excludes non-capitalizable start-up costs included in cost of goods sold that are incurred in connection with capital expansion projects. Start-up costs have had a significant impact on the comparability of reported gross margins, which may obscure trends in our margin performance. Additionally, our measure of adjusted gross margin may exclude other unusual items that are identified and evaluated on an individual basis, which due to their nature or size, we would not expect to occur as part of our normal business on a regular basis.

We use the measure of adjusted gross margin to evaluate the underlying profitability of our revenue-generating activities within each reporting period. We believe that disclosing this non-GAAP measure provides investors with a meaningful, consistent comparison of our profitability measure for the periods presented. However, the non-GAAP measure of adjusted gross margin should not be considered in isolation or as a substitute for gross margin calculated based on gross profit determined in accordance with U.S. GAAP. The following table presents a reconciliation of adjusted gross margin from reported gross margin calculated in accordance with U.S. GAAP.

For the quarter ended   September 28,
2024
    September 30,
2023
 
Reported gross margin   13.4%     13.3%  
Start-up costs(a)   2.4%     3.1%  
Wastewater haul-off charges(b)   1.2%     -  
Adjusted gross margin   17.0%     16.4%  

(a)  For the third quarter of 2024, start-up costs of $4.1 million were recorded in costs of goods sold, which were mainly related to the scale-up of production at our plant-based beverage facility in Midlothian, Texas, including the start-up of a new high-speed Edge line. For the third quarter of 2023, start-up costs of $4.7 million included in cost of goods sold mainly related to the initial ramp-up of production at our Midlothian, Texas, facility, and the addition of a new extrusion line at our fruit snacks facility in Omak, Washington.

(b)  For the third quarter of 2024, we incurred temporary third-party haul-off charges of $2.2 million for excess wastewater produced at our Midlothian, Texas, facility, due to volume constraints within our current treatment system.

SUNOPTA INC. 22 September 28, 2024 Form 10-Q

(2)  When assessing our financial performance, we use an internal measure of adjusted earnings from continuing operations that excludes specific items that are identified and evaluated on an individual basis, which due to their unusual nature or size, we would not expect to occur as part of our normal business on a regular basis. We believe that the identification of these excluded items enhances the analysis of the financial performance of our business when comparing those operating results between periods, as we do not consider these items to be reflective of normal business operations. The following table presents a reconciliation of adjusted earnings from continuing operations from loss from continuing operations which we consider to be the most directly comparable U.S. GAAP financial measure.

    September 28, 2024     September 30, 2023  
          Per
Share
          Per
Share
 
For the quarter ended   $     $     $     $  
Loss from continuing operations   (5,498 )         (5,680 )      
Dividends and accretion on preferred stock   (137 )         (426 )      
Loss from continuing operations attributable to common shareholders   (5,635 )   (0.05 )   (6,106 )   (0.05 )
Adjusted for:                        
Start-up costs(a)   4,980           4,733        

Wastewater haul-off charges(b)

  2,180           -        
Unrealized foreign exchange loss on restricted cash(c)   525           -        
Business development costs(d)   -           928        
Severance costs(e)   -           897        
Other(f)   450           -        
Adjusted earnings from continuing operations   2,500     0.02     452     0.00  

(a)  Refer to footnote (1)(a) above for a description of start-up costs included in cost of goods sold. Additionally, for the third quarter of 2024, start-up costs included $0.8 million of professional fees related to operational productivity initiatives, which are recorded in SG&A expenses.

(b)  Refer to footnote (1)(b) above for a description of wastewater haul-off charges included in cost of goods sold.

(c)  For the third quarter of 2024, reflects an unrealized foreign exchange loss associated with peso-denominated bank accounts in Mexico that were retained following the divestiture of our frozen fruit business ("Frozen Fruit") in October 2023. These accounts are currently subject to a judicial hold in connection with a litigation matter.

(d)  For the third quarter of 2023, reflects business development costs related to the divestiture of Frozen Fruit, which are recorded in SG&A expenses.

(e)  For the third quarter of 2023, reflects employee severance costs accrued in connection with the consolidation of our continuing operations following the divestiture of Frozen Fruit, which are recorded in SG&A expenses.

(f)  For the third quarter of 2024, other reflects accrued demolition costs related to our former roasted snack facility, which was abandoned in 2018. These costs are recorded in other expense.

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude to compute adjusted earnings from continuing operations. However, adjusted earnings from continuing operations is not, and should not be viewed as, a substitute for loss from continuing operations prepared under U.S. GAAP. Adjusted earnings from continuing operations is presented solely to allow investors to more fully understand how we assess our financial performance.

(3) We use a measure of adjusted EBITDA from continuing operations when assessing the performance of our operations, which we believe is useful to investors' understanding of our operating profitability because it excludes non-operating expenses, such as interest, loss on sale of receivables, and income taxes, as well as non-cash expenses, such as depreciation, amortization, and stock-based compensation. In addition, our measure of adjusted EBITDA excludes other unusual items that affect the comparability of our operating performance, as identified in the determination of adjusted earnings from continuing operations (refer above to footnote (2)). We also use this measure of adjusted EBITDA to assess operating performance in connection with our employee incentive programs. The following table presents a reconciliation of adjusted EBITDA from continuing operations from loss from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

SUNOPTA INC. 23 September 28, 2024 Form 10-Q

    September 28, 2024     September 30, 2023  
For the quarter ended   $     $  
Loss from continuing operations   (5,498 )   (5,680 )
Interest expense, net   6,762     7,162  
Loss on sale of receivables*   236     -  
Income tax expense   23     -  
Depreciation and amortization   9,319     7,983  
Stock-based compensation   2,527     3,068  
Adjusted for:            
Start-up costs(a)   4,980     4,733  

Wastewater haul-off charges(b)

  2,180     -  
Unrealized foreign exchange loss on restricted cash(c)   525     -  
Business development costs(d)   -     928  
Severance costs(e)   -     897  
Other(f)   450     -  
Adjusted EBITDA from continuing operations   21,504     19,091  

* Included in other non-operating expense.

(a)-(f) Refer to footnote (2) above.

Although we use adjusted EBITDA from continuing operations as a measure to assess the performance of our business and for the other purposes set forth above, this measure has limitations as an analytical tool, and should not be considered in isolation, or as a substitute for an analysis of our results of operations as reported in accordance with U.S. GAAP. Some of these limitations are:

  • adjusted EBITDA from continuing operations does not reflect interest expense, or the cash requirements necessary to service interest payments on our indebtedness;
  • adjusted EBITDA from continuing operations excludes the discount taken on trade receivables sold to a third-party factor, which is a strategic means for us to improve working capital efficiency, while reducing our indebtedness and interest expense;
  • adjusted EBITDA from continuing operations does not include the payment or recovery of income taxes, which is a necessary element of our operations;
  • although depreciation and amortization are non-cash charges, the assets being depreciated and amortized will often have to be replaced in the future, and adjusted EBITDA from continuing operations does not reflect any cash requirements for such replacements; and
  • adjusted EBITDA from continuing operations does not include non-cash stock-based compensation, which is an important component of our total compensation program for employees and directors.

Because of these limitations, adjusted EBITDA from continuing operations should not be considered as a measure of discretionary cash available to us to invest in the growth of our business. Management compensates for these limitations by not viewing adjusted EBITDA from continuing operations in isolation, and specifically by using other U.S. GAAP and non-GAAP measures, such as consolidated revenues, gross profit, gross margin, operating income, loss from continuing operations, and adjusted earnings from continuing operations to measure our operating performance. Adjusted EBITDA from continuing operations is not a measurement of financial performance under U.S. GAAP and should not be considered as an alternative to our results of operations or cash flows from operations determined in accordance with U.S. GAAP, and our calculation of adjusted EBITDA from continuing operations may not be comparable to the calculation of a similarly titled measure reported by other companies.

SUNOPTA INC. 24 September 28, 2024 Form 10-Q

(4)  In order to evaluate our results of operations, we use certain non-GAAP measures that we believe enhance an investor's ability to derive meaningful period-over-period comparisons and trends from our results of operations. For example, as described above under footnote (1), we evaluate our adjusted gross margins on a basis that excludes the impact of start-up costs and other unusual items. In addition, we exclude specific items from our reported results that due to their nature or size, we do not expect to occur as part of our normal business on a regular basis. These items are identified above under footnote (2), and in the discussion of our results of operations below. These non-GAAP measures are presented solely to allow investors to more fully assess our results of operations and should not be considered in isolation of, or as substitutes for an analysis of our results as reported under U.S. GAAP.

Revenues for the quarter ended September 28, 2024 increased by 15.5% to $176.2 million from $152.5 million for the quarter ended September 30, 2023. The change in revenues from the third quarter of 2023 to the third quarter of 2024 was due to the following:

    $     %  
2023 revenues   152,541        
Volume/Mix   31,447     20.6%  
Price   (4,275 )   -2.8%  
Exit from smoothie bowls   (3,497 )   -2.3%  
2024 revenues   176,216     15.5%  

For the quarter ended September 28, 2024, the 15.5% increase in revenues reflected a favorable volume/mix impact of 20.6%, partially offset by a 2.8% overall price reduction due to the pass-through of lower commodity costs for certain raw materials, together with a 2.3% revenue loss related to our exit from the smoothie bowls category in March 2024. The favorable volume/mix reflected the incremental output from our capital expansion projects, together with new product innovation launches, which produced sales volume growth with existing and new customers across our fruit snack, broth, plant-based beverage, and protein shake product lines.

Gross profit increased $3.3 million, or 16.4%, to $23.6 million for the quarter ended September 28, 2024, compared with $20.3 million for the quarter ended September 30, 2023. Gross margin was 13.4% for the quarter ended September 28, 2024, compared with 13.3% for the quarter ended September 30, 2023, an increase of 10 basis points.

For the third quarter of 2024, we incurred start-up costs included in cost of goods sold of $4.1 million (2.4% gross margin impact), compared with start-up costs of $4.7 million (3.1% gross margin impact) for the third quarter of 2023. Start-up costs for the third quarter of 2024, were mainly related to the scale-up of production at our plant-based beverage facility in Midlothian, Texas, including the start-up of a new high-speed Edge line. In addition, for the third quarter of 2024, we incurred temporary third-party haul-off charges of $2.2 million (1.2% gross margin impact) for excess wastewater produced at our plant-based beverage facility in Midlothian, Texas, due to volume constraints within our current treatment system. Excluding the impact of start-up costs and wastewater charges, adjusted gross margin was 17.0% for the quarter ended September 28, 2024, compared with 16.4% for the quarter ended September 30, 2023, an increase of 60 basis points. See footnote (1) to the “Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023” table for a reconciliation of adjusted gross margin from gross margin calculated in accordance with U.S. GAAP.

The 60-basis point increase in adjusted gross margin reflected higher sales and production volumes for fruit snacks, broths and beverages driving improved plant utilization, partially offset by the impact of incremental depreciation of new production equipment related to capital expansion projects ($1.3 million or 0.8% gross margin impact), together with manufacturing inefficiencies resulting from the excess wastewater issue.

Operating income was $1.5 million for each of the quarters ended September 28, 2024 and September 30, 2023. Operating income for the third quarter of 2024, compared with the third quarter of 2023, reflected higher gross profit, as described above, together with lower business development and employee severance costs following the divestiture of Frozen Fruit and related consolidation of our continuing operations in 2023, offset by higher employee variable compensation accruals based on performance, and increased professional fees related to operational productivity initiatives.

(Further details on the changes in revenue, gross profit and operating income are provided in the rollforward tables below.)

Net interest expense decreased by $0.4 million to $6.8 million for the quarter ended September 28, 2024, compared with $7.2 million for the quarter ended September 30, 2023, which reflected lower average outstanding debt in the third quarter of 2024 following the divestiture of Frozen Fruit, partially offset by the impact of higher market interest rates.

SUNOPTA INC. 25 September 28, 2024 Form 10-Q

Other non-operating expense of $0.2 million for the quarter ended September 28, 2024, reflected the loss on sale of certain trade receivables to a third-party financial institution under the Receivables Sales Program that we entered into in the third quarter of 2024 (as described below under "Liquidity and Capital Resources").

Income taxes were recognized at effective tax rates of (0.4)% and 0.0% for the quarters ended September 28, 2024 and September 30, 2023, respectively, which reflected the recognition of a full valuation allowance against U.S. deferred tax assets in excess of deferred tax liabilities beginning in the second quarter of 2023.

Loss from continuing operations was $5.5 million for the quarter ended September 28, 2024, compared with a loss of $5.7 million for the quarter ended September 30, 2023. Diluted loss per share from continuing operations attributable to common shareholders (after accretion on preferred stock) was $0.05 for the quarter ended September 28, 2024, compared with a diluted loss per share (after dividends and accretion on preferred stock) of $0.05 for the quarter ended September 30, 2023.

We recognized a loss from discontinued operations of $140.1 million (diluted loss per share of $1.21) for the quarter ended September 30, 2023, which included an estimated pre-tax loss on the divestiture of Frozen Fruit of $118.8 million. Refer to note 2 to the unaudited consolidated financial statements included in this report for additional details.

We realized a loss attributable to common shareholders of $5.6 million (diluted loss per share of $0.05) for the quarter ended September 28, 2024, compared with a loss attributable to common shareholders of $146.2 million (diluted loss per share of $1.26) for the quarter ended September 30, 2023.

Adjusted earnings from continuing operations were $2.5 million, or $0.02 earnings per diluted share, for the quarter ended September 28, 2024, compared with adjusted earnings from continuing operations of $0.5 million, or $0.00 earnings per diluted share, for the quarter ended September 30, 2023.

Adjusted EBITDA from continuing operations increased $2.4 million, or 12.6%, to $21.5 million for the quarter ended September 28, 2024, compared with $19.1 million for the quarter ended September 30, 2023.

Adjusted earnings from continuing operations and adjusted EBITDA from continuing operations are non-GAAP financial measures. See footnotes (2) and (3) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023" table for a reconciliation of adjusted earnings from continuing operations and adjusted EBITDA from continuing operations from loss from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

Rollforward of Revenue, Gross Profit and Operating Income

For the quarter ended   September 28,
2024
    September 30,
2023
    Change     % Change  
                         
Revenues $ 176,216   $ 152,541   $ 23,675     15.5%  
Gross profit   23,584     20,268     3,316     16.4%  
Gross margin   13.4%     13.3%           0.1%  
                         
Operating income $ 1,523   $ 1,482   $ 41     2.8%  
Operating margin   0.9%     1.0%           -0.1%  
 
SUNOPTA INC. 26 September 28, 2024 Form 10-Q

Revenues

The table below explains the $23.7 million increase in revenues from $152.5 million for the third quarter of 2023 to $176.2 million for the third quarter of 2024:

Revenues for the quarter ended September 30, 2023 $152,541
  Sales volume growth for broths, plant-based beverages, and protein shakes, partially offset by the impact of lower pass-through pricing to customers due to lower costs for certain raw materials 17,035
  Sales volume growth of over 40% for fruit snacks, reflecting the addition of new production and packaging capacity in 2023 to meet unfilled demand 10,137
  Impact of the exit from the smoothie bowls category in March 2024 (3,497)
Revenues for the quarter ended September 28, 2024 $176,216

Gross Profit

The table below explains the $3.3 million increase in gross profit from $20.3 million for the third quarter of 2023 to $23.6 million for the third quarter of 2024:

Gross profit for the quarter ended September 30, 2023 $20,268
  Higher sales and production volumes for fruit snacks, broths, and beverages 6,241
  Decrease in start-up costs related to capital expansion projects 586
  Excess wastewater haul-off charges, due to volume constraints within the current treatment system at our Midlothian, Texas, facility (2,180)
  Incremental depreciation related to capital expansion projects (1,331)
Gross profit for the quarter ended September 28, 2024 $23,584

Operating Income

The table below explains the increase in operating income from the third quarter of 2023 to the third quarter of 2024:

Operating income for the quarter ended September 30, 2023 $1,482
  Increase in gross profit, as explained above $3,316
  Higher employee variable compensation accruals based on performance, together with increased professional fees related to operational productivity initiatives, partially offset by lower business development and employee severance costs following the divestiture of Frozen Fruit and consolidation of our continuing operations in 2023 (3,275)
Operating income for the quarter ended September 28, 2024 $1,523
 
SUNOPTA INC. 27 September 28, 2024 Form 10-Q

Consolidated Results of Operations for the Three Quarters Ended September 28, 2024 and September 30, 2023

    September 28,
2024
    September 30,
2023
    Change     Change  
For the three quarters ended   $     $     $     %  
                         
Revenues   530,059     448,673     81,386     18.1%  
Cost of goods sold   452,880     385,697     67,183     17.4%  
                         
Gross profit   77,179     62,976     14,203     22.6%  
                         
Gross margin(1)   14.6%     14.0%           0.6%  
                         
Operating expenses                        
Selling, general and administrative expenses   61,824     58,403     3,421     5.9%  
Intangible asset amortization   1,338     1,338     -     0.0%  
Other income, net   (1,654 )   (20 )   (1,634 )   *  
Foreign exchange loss   1,372     44     1,328     *  
Total operating expenses   62,880     59,765     3,115     5.2%  
                         
Operating income   14,299     3,211     11,088     345.3%  
                         
Interest expense, net   19,222     19,391     (169 )   -0.9%  
Other non-operating expense   236     -     236     *  
                         
Loss from continuing operations before income taxes   (5,159 )   (16,180 )   11,021     68.1%  
Income tax expense   283     3,978     (3,695 )   -92.9%  
                         
Loss from continuing operations   (5,442 )   (20,158 )   14,716     73.0%  
Net loss from discontinued operations   (2,314 )   (143,126 )   140,812     98.4%  
                         
Net loss(2),(3)   (7,756 )   (163,284 )   155,528     95.2%  
Dividends and accretion on preferred stock   (401 )   (1,552 )   1,151     74.2%  
                         
Loss attributable to common shareholders(4)   (8,157 )   (164,836 )   156,679     95.1%  
                         
* Percentage not meaningful  

(1)  The following table presents a reconciliation of adjusted gross margin from reported gross margin calculated in accordance with U.S. GAAP (refer to footnote (1) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023" table regarding the use of this non-GAAP measure).

For the three quarters ended   September 28, 2024     September 30, 2023  
Reported gross margin   14.6%     14.0%  
Start-up costs(a)   1.3%     3.6%  

Wastewater haul-off charges(b)

  0.7%     -  
Product withdrawal costs(c)   0.4%     -  
Adjusted gross margin   16.9%     17.7%  
   
Note: percentages may not add due to rounding  

(a)  For the first three quarters of 2024, start-up costs of $6.8 million were recorded in costs of goods sold, which were mainly related to the scale-up of production at our plant-based beverage facility in Midlothian, Texas, including the start-up of a new high-speed Edge line, together with the ramp-up of oat-base extraction operations at our Modesto, California, facility. For the first three quarters of 2023, start-up costs of $16.3 million included in cost of goods sold mainly related to the initial ramp-up of production at our Midlothian, Texas, facility, and the addition of new extrusion and high-speed packaging lines at our fruit snacks facility in Omak, Washington.

(b)  For the first three quarters of 2024, we incurred temporary third-party haul-off charges of $3.6 million for excess wastewater produced at our Midlothian, Texas, facility, due to volume constraints within our current treatment system.

(c)  In the second quarter of 2024, we conducted a voluntary withdrawal from customers of certain batches of aseptically-packaged products that may have had the potential for non-pathogenic microbial contamination. None of the withdrawn product made it into the consumer marketplace. In the second and third quarters of 2024, we recognized direct costs related to the withdrawal of $2.1 million, net of expected insurance recoveries, which included finished goods inventory write-offs, product return and logistic costs, and costs related to investigative and remedial actions taken in response to the withdrawal, which corrective actions have been completed. These charges are incremental to our normal course reserves and have had an unfavorable impact on our reported gross profit and gross margin for the first three quarters of 2024.

SUNOPTA INC. 28 September 28, 2024 Form 10-Q

(2)  The following table presents a reconciliation of adjusted earnings from loss from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure (refer to footnote (2) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023" table regarding the use of this non-GAAP measure).

    September 28, 2024     September 30, 2023  
          Per Share           Per Share  
For the three quarters ended   $     $     $     $  
Loss from continuing operations   (5,442 )         (20,158 )      
Dividends and accretion on preferred stock   (401 )         (1,552 )      
Loss from continuing operations attributable to common shareholders   (5,843 )   (0.05 )   (21,710 )   (0.19 )
Adjusted for:                        
   Start-up costs(a)   7,655           17,855        

   Wastewater haul-off charges(b)

  3,606           -        
   Product withdrawal costs(c)   2,145           -        
   Unrealized foreign exchange loss on restricted cash(d)   1,363           -        
   Business development costs(e)   -           2,390        
   Severance costs(f)   -           897        
   Gain on sale of smoothie bowls product line(g)   (1,800 )         -        
   Other(h)   146           (20 )      
   Change in valuation allowance for deferred tax assets(i)   -           3,978        
Adjusted earnings from continuing operations   7,272     0.06     3,390     0.03  

(a)  Refer to footnote (1)(a) above for a description of start-up costs included in cost of goods sold. Additionally, for the first three quarters of 2024 and 2023, start-up costs included $0.8 million and $1.5 million, respectively, of professional fees related to operational productivity initiatives, which are recorded in SG&A expenses.

(b)  Refer to footnote (1)(b) above for a description of wastewater haul-off charges included in cost of goods sold.

(c)  Refer to footnote (1)(c) above for a description of product withdrawal costs included in cost of goods sold.

(d)  For the first three quarters of 2024, reflects an unrealized foreign exchange loss associated with peso-denominated bank accounts in Mexico that were retained following the divestiture of Frozen Fruit. These accounts are currently subject to a judicial hold in connection with a litigation matter.

(e)  For the first three quarters of 2023, reflects business development costs related to the divestiture of Frozen Fruit, which are recorded in SG&A expenses.

(f)  For the first three quarters of 2023, reflects employee severance costs accrued in connection with the consolidation of our continuing operation following the divestiture of Frozen Fruit, which are recorded in SG&A expenses.

(g)  For the first three quarters of 2024, reflects the pre-tax gain on sale of the smoothie bowls product line recognized in the first quarter of 2024, which is recorded in other income.

(h)  For the first three quarters of 2024, other reflects accrued demolition costs related to our former roasted snack facility, which was abandoned in 2018, partially offset by gains on the settlement of certain legal matters. These amounts are recorded in other expense/income.

(i)  For the first three quarters of 2023, reflects an increase to the valuation allowance for U.S. deferred tax assets based on an assessment of the future realizability of the related tax benefits.

SUNOPTA INC. 29 September 28, 2024 Form 10-Q

(3) The following table presents a reconciliation of adjusted EBITDA from loss from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure (refer to footnote (3) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023" table regarding the use of this non-GAAP measure).

          September 28, 2024     September 30, 2023  
For the three quarters ended   $     $  
Loss from continuing operations   (5,442 )   (20,158 )
Interest expense, net   19,222     19,391  
Loss on sale of receivables*   236     -  
Income tax expense   283     3,978  
Depreciation and amortization   27,005     22,873  
Stock-based compensation   10,269     8,989  
Adjusted for:            
  Start-up costs(a)   7,655     17,855  
 

Wastewater haul-off charges(b)

  3,606     -  
  Product withdrawal costs(c)   2,145     -  
  Unrealized foreign exchange loss on restricted cash(d)   1,363     -  
  Business development costs(e)   -     2,390  
  Severance costs(f)   -     897  
  Gain on sale of smoothie bowls product line(g)   (1,800 )   -  
  Other(h)   146     (20 )
Adjusted EBITDA from continuing operations   64,688     56,195  

* Included in other non-operating expense.

(a)-(h) Refer to footnote (2) above.

(4)  Refer to footnote (4) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2024 and September 30, 2023" table regarding the use of certain other non-GAAP measures in the discussion of our results of operations below.

Revenues for the three quarters ended September 28, 2024 increased by 18.1% to $530.1 million from $448.7 million for the three quarters ended September 30, 2023. The change in revenues from the first three quarters of 2023 to the first three quarters of 2024 was due to the following:

    $     %  
2023 revenues   448,673        
Volume/Mix   105,805     23.6%  
Price   (17,476 )   -3.9%  
Exit from smoothie bowls   (6,943 )   -1.5%  
2024 revenues   530,059     18.1%  

Note: percentages may not add due to rounding

For the three quarters ended September 28, 2024, the 18.1% increase in revenues reflected a favorable volume/mix impact of 23.6%, partially offset by a 3.9% overall price reduction due to the pass-through of lower commodity costs for certain raw materials, together with a 1.5% revenue loss related to our exit from the smoothie bowls category in March 2024. The favorable volume/mix reflected the incremental output from our capital expansion projects, together with new product innovation launches, which produced sales volume growth with existing and new customers across our fruit snack, broth, tea, protein shake, and plant-based beverage product lines.

Gross profit increased $14.2 million, or 22.6%, to $77.2 million for the three quarters ended September 28, 2024, compared with $63.0 million for the three quarters ended September 30, 2023. Gross margin was 14.6% for the three quarters ended September 28, 2024, compared with 14.0% for the three quarters ended September 30, 2023, an increase of 60 basis points.

For the first three quarters of 2024, we incurred start-up costs included in cost of goods sold of $6.8 million (1.3% gross margin impact), compared with start-up costs of $16.3 million (3.6% gross margin impact) for the first three quarters of 2023. Start-up costs for the first three quarters of 2024, were mainly related to the scale-up of production at our plant-based beverage facility in Midlothian, Texas, including the start-up of a new high-speed Edge line, together with the ramp-up of oat-base extraction operations at our Modesto, California, facility. In addition, for the first three quarters of 2024, we incurred temporary third-party haul-off charges of $3.6 million (0.7% gross margin impact) for excess wastewater produced at our plant-based beverage facility in Midlothian, Texas, due to volume constraints within our current treatment system, and, in the second and third quarters of 2024, we recognized direct costs of $2.1 million (0.4% gross margin impact), net of expected insurance recoveries, related to our voluntary withdrawal in the second quarter of 2024, of certain batches of aseptically-packaged products that may have had the potential for non-pathogenic microbial contamination. Excluding the impact of start-up costs, wastewater charges and product withdrawal costs, adjusted gross margin was 16.9% for the three quarters ended September 28, 2024, compared with 17.7% for the three quarters ended September 30, 2023, a decrease of 80 basis points. See footnote (1) to the “Consolidated Results of Operations for the Three Quarters Ended September 28, 2024 and September 30, 2023” table for a reconciliation of adjusted gross margin from gross margin calculated in accordance with U.S. GAAP.

SUNOPTA INC. 30 September 28, 2024 Form 10-Q

The 80-basis point decrease in adjusted gross margin reflected the impact of incremental depreciation of new production equipment related to capital expansion projects completed in 2023 ($4.2 million or 0.8% gross margin impact), together with manufacturing inefficiencies resulting from the excess wastewater and product withdrawal issues, and higher inventory reserves, partially offset by higher sales and production volumes for beverages, fruit snacks and broths driving improved plant utilization.

Operating income increased $11.1 million to $14.3 million for the three quarters ended September 28, 2024, compared with $3.2 million for the three quarters ended September 30, 2023. The increase in operating income reflected higher gross profit, as described above, together with a gain on sale of the smoothie bowls product line of $1.8 million, and lower business development and employee severance costs following the divestiture of Frozen Fruit and related consolidation of our continuing operations in 2023. These factors were partially offset by higher variable employee compensation accruals based on performance, together with higher stock-based compensation expense due to the timing of our annual incentive plan grants and the accelerated vesting of certain previously granted awards in connection with the retirement of our former Chief Executive Officer ("CEO"). In addition, in the first three quarters of 2024, we recognized an unrealized foreign exchange loss of $1.4 million on peso-denominated restricted cash held in Mexico.

(Further details on the changes in revenue, gross profit and operating income are provided in the rollforward tables below.)

Net interest expense decreased by $0.2 million to $19.2 million for the three quarters ended September 28, 2024, compared with $19.4 million for the three quarters ended September 30, 2023, which reflected lower average outstanding debt in the first three quarters of 2024 following the divestiture of Frozen Fruit, partially offset by the impact of higher market interest rates.

Other non-operating expense of $0.2 million for the three quarters ended September 28, 2024, reflected the loss on sale of certain trade receivables to a third-party financial institution under the Receivables Sales Program that we entered into in the third quarter of 2024 (as described below under "Liquidity and Capital Resources").

Income taxes were recognized at an effective rate of (5.5)% for the three quarters ended September 28, 2024, compared with (24.6)% recognized for the three quarters ended September 30, 2023. The change in the effective tax rate was primarily driven by the recognition of a full valuation allowance against U.S. deferred tax assets in excess of deferred tax liabilities beginning in the second quarter of 2023.

Loss from continuing operations was $5.4 million for the three quarters ended September 28, 2024, compared with a loss of $20.2 million for the three quarters ended September 30, 2023. Diluted loss per share from continuing operations attributable to common shareholders (after accretion on preferred stock) was $0.05 for the three quarters ended September 28, 2024, compared with a diluted loss per share (after dividends and accretion on preferred stock) of $0.19 for the three quarters ended September 30, 2023.

We recognized a loss from discontinued operations related to Frozen Fruit of $2.3 million (diluted loss per share of $0.02) for the three quarters ended September 28, 2024, compared with a loss of $143.1 million (diluted loss per share of $1.26) for the three quarters ended September 30, 2023, which included an estimated pre-tax loss on the divestiture of Frozen Fruit of $118.8 million recognized in the third quarter of 2023. Refer to note 2 to the unaudited consolidated financial statements included in this report for additional details.

We realized a loss attributable to common shareholders of $8.2 million (diluted loss per share of $0.07) for the three quarters ended September 28, 2024, compared with a loss attributable to common shareholders of $164.8 million (diluted loss per share of $1.45) for the three quarters ended September 30, 2023.

SUNOPTA INC. 31 September 28, 2024 Form 10-Q

Adjusted earnings from continuing operations were $7.3 million, or $0.06 earnings per diluted share, for the three quarters ended September 28, 2024, compared with adjusted earnings from continuing operations of $3.4 million, or $0.03 earnings per diluted share, for the three quarters ended September 30, 2023.

Adjusted EBITDA from continuing operations increased $8.5 million, or 15.1%, to $64.7 million for the three quarters ended September 28, 2024, compared with $56.2 million for the three quarters ended September 30, 2023.

Adjusted earnings from continuing operations and adjusted EBITDA from continuing operations are non-GAAP financial measures. See footnotes (2) and (3) to the "Consolidated Results of Operations for the Three Quarters Ended September 28, 2024 and September 30, 2023" table for a reconciliation of adjusted earnings from continuing operations and adjusted EBITDA from continuing operations from loss from continuing operations, which we consider to be the most directly comparable U.S. GAAP financial measure.

Rollforward of Revenue, Gross Profit and Operating Income

For the three quarters ended   September 28,
2024
    September 30,
2023
    Change     % Change  
                         
Revenues $ 530,059   $ 448,673   $ 81,386     18.1%  
Gross profit   77,179     62,976     14,203     22.6%  
Gross margin   14.6%     14.0%           0.6%  
                         
Operating income $ 14,299   $ 3,211   $ 11,088     345.3%  
Operating margin   2.7%     0.7%           2.0%  

Revenues

The table below explains the $81.4 million increase in revenues from $448.7 million for the first three quarters of 2023 to $530.1 million for the first three quarters of 2024:

Revenues for the three quarters ended September 30, 2023 $448,673
  Sales volume growth for broths, teas, protein shakes, and plant-based beverages, partially offset by the impact of lower pass-through pricing to customers due to lower costs for certain raw materials 65,386
  Sales volume growth of over 30% for fruit snacks, reflecting the addition of new production and packaging capacity in 2023 to meet unfilled demand 22,943
  Impact of the exit from the smoothie bowls category in March 2024 (6,943)
Revenues for the three quarters ended September 28, 2024 $530,059
 
SUNOPTA INC. 32 September 28, 2024 Form 10-Q

Gross Profit

The table below explains the $14.2 million increase in gross profit from $63.0 million for the first three quarters of 2023 to $77.2 million for the first three quarters of 2024:

Gross profit for the three quarters ended September 30, 2023 $62,976
  Higher sales and production volumes for beverages, fruit snacks, and broths, together with lower commodity costs for certain raw materials, partially offset by higher inventory reserves 14,662
  Decrease in start-up costs related to capital expansion projects 9,509
  Incremental depreciation related to capital expansion projects (4,217)
 

Excess wastewater haul-off charges, due to volume constraints within the current treatment system at our Midlothian, Texas, facility

(3,606)
  Direct costs, net of expected insurance recoveries, related to the voluntary withdrawal in the second quarter of 2024, of specific batches of aseptically-packaged product that may have had the potential for non-pathogenic microbial contamination (2,145)
Gross profit for the three quarters ended September 28, 2024 $77,179

Operating Income

The table below explains the $11.1 million increase in operating income from $3.2 million for the first three quarters of 2023 to $14.3 million for the first three quarters of 2024:

Operating income for the three quarters ended September 30, 2023 $3,211
  Increase in gross profit, as explained above $14,203
  Gain on sale of smoothie bowls product line 1,800
  Higher employee variable compensation accruals based on performance, together an unrealized foreign exchange loss of $1.4 million on peso-denominated restricted cash held in Mexico, partially offset by lower business development and employee severance costs following the divestiture of Frozen Fruit and consolidation of our continuing operations in 2023 (3,635)
  Higher variable stock-based compensation expense based on performance, together with the accelerated vesting of certain previously granted awards in connection with the retirement of our former CEO, and the earlier timing of annual equity grants under our incentive plans (1,280)
Operating income for the three quarters ended September 28, 2024 $14,299

Liquidity and Capital Resources

On December 8, 2023, we entered into a five-year Credit Agreement providing for a $180.0 million term loan credit facility (the "Term Loan Credit Facility") and an $85.0 million revolving credit facility (the "Revolving Credit Facility") (collectively, the "Credit Facilities"). As at September 28, 2024, $175.5 million remained outstanding under the Term Loan Credit Facility and we had utilized $56.0 million of the Revolving Credit Facility, including $5.9 million in letters of credit. For more information on our Credit Facilities, see note 8 to the unaudited consolidated financial statements included in this report.

In connection with our efforts to extend payment terms with our major suppliers to enhance cash flows, we are financing certain purchases of goods and services through extended payables facilities, by which third-party intermediaries settle the supplier invoice on the contractual due date and issue us a short-term note payable for the face amount of the invoice, which we repay, together with interest, at a later date. As at September 28, 2024 and December 30, 2023, we had $13.0 million and $17.6 million principal amount outstanding under these facilities, respectively. Proceeds from, and repayments of, the notes payable associated with these facilities are reported as financing cash flows on our consolidated statements of cash flows.

SUNOPTA INC. 33 September 28, 2024 Form 10-Q

On August 28, 2024, we entered into an agreement to sell, from time to time, on a revolving basis, up to $30.0 million aggregate amount of trade receivables of eligible customers to a third-party financial institution in exchange for cash proceeds (the "Receivables Sales Program" - see note 4 to the unaudited consolidated financial statements included in this report for more information). Additionally, we utilize, from time to time, supply chain finance ("SCF") programs offered by some of our major customers that allow us to sell our receivables from those customers to such customers' financial institutions. We utilize our Receivables Sales Program and our customers' SCF programs in order to be paid earlier than our payment terms with the customers provide, and at a discount rate that leverages those customers' favorable credit ratings. Utilizing these programs accelerates our cash flows and improves working capital efficiency, while providing a lower cost access to liquidity when compared to the Revolving Credit Facility. All cash flows associated with these programs are reported as operating activities on our consolidated statements of cash flows.

On April 17, 2024, we eliminated the dividend rights attached to the shares of Series B-1 Preferred Stock of our subsidiary, SunOpta Foods Inc., effective from and after December 31, 2023 (see note 9 to the unaudited consolidated financial statements included in this report). The elimination of the cumulative dividend of 8.0% per year will result in annual savings of $1.2 million.

For the three quarters ended September 28, 2024, we incurred capital expenditures of $22.8 million. For fiscal 2024, we estimate total capital expenditures of approximately $15 million for discretionary investments in growth and productivity projects, and approximately $15 million of non-discretionary maintenance projects. We are funding our capital expenditures using operating cash flows and borrowings under our Revolving Credit Facility. In addition, in the first three quarters of 2024, we added $24.6 million of finance lease right-of-use assets related to the expansion of our ingredient extraction operations at our Modesto, California, facility.

We believe that our operating cash flows, including the selective use of our Receivables Sales Program and customer SCF programs to improve collection terms, together with available borrowings under the Revolving Credit Facility and extended payable facilities, will be adequate to meet our operating, investing, and financing needs for the foreseeable future, including the 12-month period following the issuance of our financial statements. However, in order to finance significant investments in our existing businesses, or significant business acquisitions, if any, that may arise in the future, we may need additional sources of cash that we could attempt to obtain through a combination of additional bank or subordinated financing, a private or public offering of debt or equity securities, or the issuance of common stock. There can be no assurance that these types of financing would be available at all or, if so, on terms that are acceptable to us.

Cash Flows

Summarized cash flow information for the three quarters ended September 28, 2024 and September 30, 2023, is as follows:

      For the three quarters ended  
      September 28,
2024
    September 30,
2023
    Change  
      $     $     $  
Net cash flows provided by (used in):                  
Continuing operations:                  
  Operating activities   19,221     (8,385 )   27,606  
  Investing activities   (16,464 )   (37,272 )   20,808  
  Financing activities   (4,865 )   45,661     (50,526 )
Discontinued operations   3,990     2,861     1,129  

Operating Activities of Continuing Operations

Cash provided by operating activities of continuing operations increased $27.6 million from the first three quarters of 2023 to the first three quarters of 2024. The increase in cash provided mainly reflected improved working capital efficiency attributable to our Receivables Sales Program, together with improved profitability, driven by revenue volume growth and lower start-up costs related to our Midlothian, Texas, facility, partially offset by a pre-season build of broth inventories, together with unrecovered product withdrawal costs.

SUNOPTA INC. 34 September 28, 2024 Form 10-Q

Investing Activities of Continuing Operations

Cash used in investing activities of continuing operations decreased $20.8 million from the first three quarters of 2023 to the first three quarters of 2024, which mainly reflected lower capital expenditures following the completion of certain major capital projects in 2023, including the construction of our new plant-based beverage facility in Midlothian, Texas. In addition, in the first three quarters of 2024, we received cash proceeds of $6.3 million from the sale of the smoothie bowls product line.

Financing Activities of Continuing Operations

Cash used in financing activities of continuing operations was $4.9 million for the first three quarters of 2024, which reflected repayments of long-term debt related to completed capital projects, together with net repayments of notes payable in connection with our extended payables facilities, partially offset by borrowings under our Revolving Credit Facility to fund capital expenditures. Cash provided by financing activities of continuing operations was $45.7 million for the first three quarters of 2023, which reflected net proceeds from notes payable, together with borrowings under our Revolving Credit Facility to fund working capital and capital expenditures, partially offset by repayments of long-term debt related to completed capital projects, and the payment of withholding taxes on employee stock-based awards.

Discontinued Operations

Net cash provided by discontinued operations of $4.0 million for the first three quarters of 2024, reflected proceeds of $6.3 million from the remaining short-term note receivable related to the Frozen Fruit divestiture, partially offset by the settlement of pre-divestiture obligations.

Critical Accounting Estimates

The preparation of financial statements in conformity with U.S. GAAP requires management to make certain estimates and assumptions that affect the reported amounts of assets and liabilities, related revenues and expenses, and disclosure of gain and loss contingencies at the date of the financial statements. The estimates and assumptions made require us to exercise our judgment and are based on historical experience and various other factors that we believe to be reasonable under the circumstances. We continually evaluate the information that forms the basis of our estimates and assumptions as our business and the business environment generally changes.

There have been no material changes to the critical accounting estimates disclosed under the heading "Critical Accounting Estimates" in Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations," of the Form 10-K.

Item 3. Quantitative and Qualitative Disclosures about Market Risk

For quantitative and qualitative disclosures about market risk, see Part II, Item 7A, "Quantitative and Qualitative Disclosures about Market Risk," of the Form 10-K. There have been no material changes to our exposures to market risks since December 30, 2023.

Item 4. Controls and Procedures

Evaluation of Disclosure Controls and Procedures

Our management has established disclosure controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Securities Exchange Act of 1934, as amended (the "Exchange Act") is recorded, processed, summarized and reported within time periods specified in the Securities and Exchange Commission's rules and forms. Such disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act is accumulated and communicated to our management to allow timely decisions regarding required disclosure.

Under the supervision and with the participation of our management, including our Chief Executive Officer ("CEO") and Chief Financial Officer ("CFO"), we conducted an evaluation of our disclosure controls and procedures (as such term is defined under Rule 13a-15(e) promulgated under the Exchange Act) as of the end of the period covered by this quarterly report. Based on this evaluation, our CEO and our CFO concluded that our disclosure controls and procedures were effective as of September 28, 2024.

SUNOPTA INC. 35 September 28, 2024 Form 10-Q

Changes in Internal Control Over Financial Reporting

Our management, with the participation of our CEO and CFO, has evaluated whether any change in our internal control over financial reporting (as such term is defined under Rule 13a-15(f) promulgated under the Exchange Act) occurred during the quarter ended September 28, 2024. Based on that evaluation, management concluded that there were no changes in our internal control over financial reporting during the quarter ended September 28, 2024 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

SUNOPTA INC. 36 September 28, 2024 Form 10-Q

PART II - OTHER INFORMATION

Item 1. Legal Proceedings

For a discussion of legal proceedings, see note 14 to the unaudited consolidated financial statements included under Part I, Item 1 of this report.

Item 1A. Risk Factors

Certain risks associated with our operations are discussed in Item 1A "Risk Factors" of our Annual Report on Form 10-K for the year ended December 30, 2023. There have been no material changes to the previously reported risk factors as of the date of this quarterly report. Our previously reported risk factors should be carefully reviewed in connection with an evaluation of our Company.

Item 5. Other Information

During the quarter ended September 28, 2024, none of our directors or officers adopted or terminated a "Rule 10b5-1 trading arrangement" or "non-Rule 10b5-1 trading arrangement," as each term is defined in Item 408 of Regulation S-K.

Item 6. Exhibits

The following exhibits are included as part of this report.

Exhibit Description
   
4.1 Third Amended and Restated Certificate of Incorporation of SunOpta Foods, Inc. (incorporated by reference to Exhibit 4.1 to the Company's Current Report on Form 8-K filed on April 18, 2024).
   
31.1* Certification by Brian Kocher, Chief Executive Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended.
   
31.2* Certification by Greg Gaba, Chief Financial Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended.
   
32* Certifications by Brian Kocher, Chief Executive Officer, and Greg Gaba, Chief Financial Officer, pursuant to 18 U.S.C. Section 1350.
   
101.INS* XBRL Instance Document - the instance document does not appear in the Interactive Data File as its XBRL tags are embedded within the Inline XBRL document
   
101.SCH* Inline XBRL Taxonomy Extension Schema Document
   
101.CAL* Inline XBRL Taxonomy Extension Calculation Linkbase Document
   
101.DEF* Inline XBRL Taxonomy Extension Definition Linkbase Document
   
101.LAB* Inline XBRL Taxonomy Extension Label Linkbase Document
   
101.PRE* Inline XBRL Taxonomy Extension Presentation Linkbase Document
   
104 Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101)

* Filed herewith.

SUNOPTA INC. 37 September 28, 2024 Form 10-Q

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

SUNOPTA INC.

 

 

Date: November 5, 2024

/s/ Greg Gaba

 

Greg Gaba

 

Chief Financial Officer

(Authorized Signatory and Principal Financial Officer)

 
SUNOPTA INC. 38 September 28, 2024 Form 10-Q


Exhibit 31.1

CERTIFICATION OF PRINCIPAL EXECUTIVE OFFICER
PURSUANT TO RULE 13a-14(a)

AS ADOPTED PURSUANT TO

SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, Brian Kocher, certify that:

(1) I have reviewed this quarterly report on Form 10-Q of SunOpta Inc. for the quarter ended September 28, 2024;

(2) Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

(3) Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

(4) The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a -15(f) and 15d -15(f)) for the registrant and have:

a. Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

b. Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

c. Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

d. Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and

(5) The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions):

a. All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and

b. Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting.

/s/ Brian Kocher

Brian Kocher

Chief Executive Officer
SunOpta Inc.

Date: November 5, 2024



Exhibit 31.2

CERTIFICATION OF PRINCIPAL FINANCIAL OFFICER
PURSUANT TO RULE 13a-14(a)

AS ADOPTED PURSUANT TO

SECTION 302 OF THE SARBANES-OXLEY ACT OF 2002

I, Greg Gaba, certify that:

(1) I have reviewed this quarterly report on Form 10-Q of SunOpta Inc. for the quarter ended September 28, 2024;

(2) Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

(3) Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report;

(4) The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a -15(f) and 15d -15(f)) for the registrant and have:

a. Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

b. Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

c. Evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; and

d. Disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter (the registrant's fourth fiscal quarter in the case of an annual report) that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and

(5) The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent functions):

a. All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and

b. Any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial reporting.

/s/ Greg Gaba

Greg Gaba

Chief Financial Officer
SunOpta Inc.

Date: November 5, 2024



Exhibit 32

CERTIFICATION

PURSUANT TO 18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the quarterly report of SunOpta Inc. (the "Company") on Form 10-Q for the quarter ended September 28, 2024 as filed with the Securities and Exchange Commission (the "Report"), I, Brian Kocher, Chief Executive Officer of the Company, and I, Greg Gaba, Chief Financial Officer of the Company, certify pursuant to 18 U.S.C. Section 1350, that to our knowledge:

1. The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

2. The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company.

A signed original of this written statement, or other document authenticating, acknowledging, or otherwise adopting the signature that appears in typed form within the electronic version of this written statement, has been provided to the Company and will be retained by the Company and furnished to the Securities and Exchange Commission or its staff upon request.

Date: November 5, 2024

/s/ Brian Kocher
Brian Kocher

Chief Executive Officer
SunOpta Inc.

/s/ Greg Gaba
Greg Gaba
Chief Financial Officer
SunOpta Inc.

The foregoing certification is being furnished solely pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 and should not be deemed to be filed under the Exchange Act by the Company or the certifying officer.


v3.24.3
Document and Entity Information - shares
9 Months Ended
Sep. 28, 2024
Oct. 31, 2024
Document Information [Line Items]    
Entity Registrant Name SUNOPTA INC.  
Entity Central Index Key 0000351834  
Document Type 10-Q  
Document Period End Date Sep. 28, 2024  
Document Fiscal Period Focus Q3  
Document Fiscal Year Focus 2024  
Entity Current Reporting Status Yes  
Current Fiscal Year End Date --12-28  
Document Transition Report false  
Document Quarterly Report true  
Entity Common Stock, Shares Outstanding   116,923,545
Entity Filer Category Large Accelerated Filer  
Entity Small Business false  
Entity Emerging Growth Company false  
Amendment Flag false  
Entity Shell Company false  
Entity File Number 001-34198  
Entity Address, Address Line One 7078 Shady Oak Road  
Entity Address, City or Town Eden Prairie  
City Area Code 952  
Local Phone Number 820-2518  
Entity Address, State or Province MN  
Entity Interactive Data Current Yes  
Entity Tax Identification Number 00-0000000  
Entity Incorporation, State or Country Code Z4  
Entity Address, Postal Zip Code 55344  
Entity Incorporation, Date of Incorporation Nov. 13, 1973  
The Nasdaq Stock Market [Member] | Common Shares [Member]    
Document Information [Line Items]    
Trading Symbol STKL  
Security Exchange Name NASDAQ  
Title of 12(b) Security Common Shares  
The Toronto Stock Exchange [Member] | Common Shares [Member]    
Document Information [Line Items]    
Trading Symbol SOY  
Title of 12(b) Security Common Shares  
v3.24.3
Consolidated Statements of Operations (Unaudited) - USD ($)
$ in Thousands
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Income Statement [Abstract]        
Revenues $ 176,216 $ 152,541 $ 530,059 $ 448,673
Cost of goods sold 152,632 132,273 452,880 385,697
Gross profit 23,584 20,268 77,179 62,976
Selling, general and administrative expenses 21,052 18,377 61,824 58,403
Intangible asset amortization 446 446 1,338 1,338
Other expense (income), net 450 0 (1,654) (20)
Foreign exchange loss (gain) 113 (37) 1,372 44
Operating income 1,523 1,482 14,299 3,211
Interest expense, net 6,762 7,162 19,222 19,391
Other non-operating expense 236 0 236 0
Loss from continuing operations before income taxes (5,475) (5,680) (5,159) (16,180)
Income tax expense 23 0 283 3,978
Loss from continuing operations (5,498) (5,680) (5,442) (20,158)
Net loss from discontinued operations 0 (140,143) (2,314) (143,126)
Net loss (5,498) (145,823) (7,756) (163,284)
Dividends and accretion on preferred stock (137) (426) (401) (1,552)
Loss attributable to common shareholders $ (5,635) $ (146,249) $ (8,157) $ (164,836)
Basic and diluted loss per share        
Loss from continuing operations attributable to common shareholders - Basic $ (0.05) $ (0.05) $ (0.05) $ (0.19)
Loss from continuing operations attributable to common shareholders - Diluted (0.05) (0.05) (0.05) (0.19)
Loss from discontinued operations - Basic 0 (1.21) (0.02) (1.26)
Loss from discontinued operations - Diluted 0 (1.21) (0.02) (1.26)
Loss attributable to common shareholders - Basic (0.05) (1.26) (0.07) (1.45)
Loss attributable to common shareholders- Diluted $ (0.05) $ (1.26) $ (0.07) $ (1.45)
Weighted-average common shares outstanding (000s)        
Basic 116,841 115,616 116,504 113,700
Diluted 116,841 115,616 116,504 113,700
v3.24.3
Consolidated Balance Sheets (Unaudited) - USD ($)
$ in Thousands
Sep. 28, 2024
Dec. 30, 2023
Current assets    
Cash and cash equivalents $ 2,933 $ 306
Accounts receivable, net of allowance for credit losses of $137 and $303, respectively 63,163 64,862
Inventories 107,001 83,215
Prepaid expenses and other current assets 15,845 25,235
Income taxes recoverable 3,980 4,717
Current assets held for sale 0 5,910
Total current assets 192,922 184,245
Restricted cash 7,703 8,448
Property, plant and equipment, net 339,651 319,898
Operating lease right-of-use assets 107,115 105,919
Intangible assets, net 20,523 21,861
Goodwill 3,998 3,998
Deferred income taxes 52 0
Other assets 27,362 25,055
Total assets 699,326 669,424
Current liabilities    
Accounts payable 82,835 75,761
Accrued liabilities 19,176 20,889
Notes payable 12,991 17,596
Current portion of long-term debt 29,796 24,346
Current portion of operating lease liabilities 16,605 15,808
Total current liabilities 161,403 154,400
Long-term debt 260,130 238,883
Operating lease liabilities 101,306 100,102
Deferred income taxes 325 505
Total liabilities 523,164 493,890
Series B-1 Preferred Stock 14,910 14,509
SHAREHOLDERS' EQUITY    
Common shares, no par value, unlimited shares authorized, 116,881,836 shares issued (December 30, 2023 - 115,953,287) 470,248 464,169
Additional paid-in capital 29,839 27,534
Accumulated deficit (340,844) (332,687)
Accumulated other comprehensive income 2,009 2,009
Total shareholders' equity 161,252 161,025
Total liabilities and shareholders' equity $ 699,326 $ 669,424
v3.24.3
Consolidated Balance Sheets (Parenthetical) (Unaudited) - USD ($)
$ in Thousands
Sep. 28, 2024
Dec. 30, 2023
Statement of Financial Position [Abstract]    
Allowance for credit losses $ 137 $ 303
Common stock, no par value $ 0 $ 0
Common stock shares issued 116,881,836 115,953,287
v3.24.3
Consolidated Statements of Shareholders' Equity (Unaudited) - USD ($)
shares in Thousands, $ in Thousands
Common shares [Member]
Additional paid-in capital [Member]
Accumulated deficit [Member]
Accumulated other comprehensive income [Member]
Total
Balance at Dec. 31, 2022 $ 440,348 $ 33,184 $ (155,688) $ 1,363 $ 319,207
Balance (in shares) at Dec. 31, 2022 107,910        
Exchange of Series B-1 Preferred Stock, net of share issuance costs of $191 $ 13,915       13,915
Exchange of Series B-1 Preferred Stock, net of share issuance costs of $191 (in shares) 6,089        
Employee stock purchase plan $ 463       463
Employee stock purchase plan (in shares) 92        
Stock incentive plan $ 7,904 (7,536)     368
Stock incentive plan (in shares) 1,560        
Withholding taxes on stock-based awards   (9,121)     (9,121)
Stock-based compensation   8,989     8,989
Net loss     (163,284)   (163,284)
Dividends on preferred stock     (1,123)   (1,123)
Accretion on preferred stock     (429)   (429)
Balance at Sep. 30, 2023 $ 462,630 25,516 (320,524) 1,363 168,985
Balance (in shares) at Sep. 30, 2023 115,651        
Balance at Jul. 01, 2023 $ 462,290 22,715 (174,275) 1,363 312,093
Balance (in shares) at Jul. 01, 2023 115,580        
Share issuance costs $ (68)       (68)
Employee stock purchase plan $ 154       154
Employee stock purchase plan (in shares) 42        
Stock incentive plan $ 254 (153)     101
Stock incentive plan (in shares) 29        
Withholding taxes on stock-based awards   (114)     (114)
Stock-based compensation   3,068     3,068
Net loss     (145,823)   (145,823)
Dividends on preferred stock     (305)   (305)
Accretion on preferred stock     (121)   (121)
Balance at Sep. 30, 2023 $ 462,630 25,516 (320,524) 1,363 168,985
Balance (in shares) at Sep. 30, 2023 115,651        
Balance at Dec. 30, 2023 $ 464,169 27,534 (332,687) 2,009 161,025
Balance (in shares) at Dec. 30, 2023 115,953        
Employee stock purchase plan $ 342       342
Employee stock purchase plan (in shares) 68        
Stock incentive plan $ 5,737 (5,160)     577
Stock incentive plan (in shares) 861        
Withholding taxes on stock-based awards   (2,804)     (2,804)
Stock-based compensation   10,269     10,269
Net loss     (7,756)   (7,756)
Accretion on preferred stock     (401)   (401)
Balance at Sep. 28, 2024 $ 470,248 29,839 (340,844) 2,009 161,252
Balance (in shares) at Sep. 28, 2024 116,882        
Balance at Jun. 29, 2024 $ 469,719 27,816 (335,209) 2,009 164,335
Balance (in shares) at Jun. 29, 2024 116,796        
Employee stock purchase plan $ 99       99
Employee stock purchase plan (in shares) 19        
Stock incentive plan $ 430 (359)     71
Stock incentive plan (in shares) 67        
Withholding taxes on stock-based awards   (145)     (145)
Stock-based compensation   2,527     2,527
Net loss     (5,498)   (5,498)
Accretion on preferred stock     (137)   (137)
Balance at Sep. 28, 2024 $ 470,248 $ 29,839 $ (340,844) $ 2,009 $ 161,252
Balance (in shares) at Sep. 28, 2024 116,882        
v3.24.3
Consolidated Statements of Shareholders' Equity (Parenthetical) (Unaudited) - USD ($)
$ in Thousands
9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Statement of Stockholders' Equity [Abstract]    
Share issuance costs $ 0 $ 191
v3.24.3
Consolidated Statements of Cash Flows (Unaudited) - USD ($)
$ in Thousands
9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Operating activities    
Net loss $ (7,756) $ (163,284)
Net loss from discontinued operations (2,314) (143,126)
Loss from continuing operations (5,442) (20,158)
Items not affecting cash:    
Depreciation and amortization 27,005 22,873
Amortization of debt issuance costs 686 1,093
Deferred income taxes (105) 4,260
Stock-based compensation 10,269 8,989
Gain on sale of smoothie bowls product line (1,800) 0
Other (249) 410
Changes in operating assets and liabilities, net of divestitures (11,143) (25,852)
Net cash provided by (used in) operating activities of continuing operations 19,221 (8,385)
Net cash provided by (used in) operating activities of discontinued operations (2,310) 18,798
Net cash provided by operating activities 16,911 10,413
Investing activities    
Additions to property, plant and equipment (22,800) (37,272)
Proceeds from sale of smoothie bowls product line 6,336 0
Net cash used in investing activities of continuing operations (16,464) (37,272)
Net cash provided by (used in) investing activities of discontinued operations 6,300 (1,085)
Net cash used in investing activities (10,164) (38,357)
Financing activities    
Increase in borrowings under revolving credit facilities 18,350 22,718
Repayment of long-term debt (17,565) (31,435)
Borrowings of long-term debt 1,145 19,840
Proceeds from notes payable 99,270 77,602
Repayment of notes payable (103,875) (33,156)
Proceeds from the exercise of stock options and employee share purchases 919 831
Payment of withholding taxes on stock-based awards (2,804) (9,121)
Payment of cash dividends on preferred stock (305) (1,427)
Payment of share issuance costs 0 (191)
Net cash provided by (used in) financing activities of continuing operations (4,865) 45,661
Net cash used in financing activities of discontinued operations 0 (14,852)
Net cash provided by (used in) financing activities (4,865) 30,809
Increase in cash, cash equivalents and restricted cash in the period 1,882 2,865
Cash, cash equivalents and restricted cash, beginning of the period 8,754 679
Cash, cash equivalents and restricted cash, end of the period $ 10,636 $ 3,544
v3.24.3
Significant Accounting Policies
9 Months Ended
Sep. 28, 2024
Accounting Policies [Abstract]  
Significant Accounting Policies [Text Block]

1. Significant Accounting Policies

Basis of Presentation

These interim consolidated financial statements of SunOpta Inc. (the "Company" or "SunOpta") have been prepared in accordance with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X promulgated under the Securities Exchange Act of 1934, as amended, and in accordance with United States ("U.S.") generally accepted accounting principles ("U.S. GAAP") for interim financial information. Accordingly, these condensed interim consolidated financial statements do not include all of the disclosures required by U.S. GAAP for annual financial statements. In the opinion of management, all adjustments considered necessary for the fair presentation of the interim periods presented have been included, and all such adjustments are of a normal, recurring nature. Operating results for the quarter and three quarters ended September 28, 2024 are not necessarily indicative of the results that may be expected for the full fiscal year ending December 28, 2024 or for any other period. The interim consolidated financial statements include the accounts of the Company and its subsidiaries and have been prepared on a basis consistent with the annual consolidated financial statements for the year ended December 30, 2023. For further information, refer to the consolidated financial statements, and notes thereto, included in the Company's Annual Report on Form 10-K for the fiscal year ended December 30, 2023.

Reclassification

Commencing in the third quarter of 2024, the Company is reporting accrued liabilities as a separate line on the consolidated balance sheet, rather than combined with accounts payable. Accrued liabilities as at December 30, 2023, have been reclassified from the previously reported accounts payable and accrued liabilities line item to conform to the current period presentation.

Segment Information

The Company manages its continuing operations on a company-wide basis, rather than at a product category or business unit level, thereby making determinations as to the allocation of resources as one operating and reportable segment. The Company's Chief Executive Officer, who has been identified as the Chief Operating Decision Maker ("CODM"), is supported by a centralized management team based on functional area, including sales, marketing, supply chain, and research and development, as well as finance, IT and administration. Only the CODM has overall responsibility and accountability for the profitability and cash flows of the Company. Using financial information at the consolidated level, the CODM makes key operating decisions, including approving annual operating plans, expanding into new markets or product categories, pursuing business acquisitions or divestitures, and initiating major capital expenditure programs. In addition, the CODM determines the allocation of resources and capital investments to optimize operations and maximize opportunities for the Company as a whole without regard to specific product categories or business units. The CODM also uses consolidated information to assess performance against the annual operating plan and to set company-wide incentive compensation targets. The majority of the Company's products are shelf-stable packaged food and beverage products and share similar customers and distribution. Refer to note 15 for a disaggregation of the Company's revenues by product category.

Fiscal Year

The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal year 2024 is a 52-week period ending on December 28, 2024, with quarterly periods ending on March 30, 2024, June 29, 2024 and September 28, 2024. Fiscal 2023 was a 52-week period ending on December 30, 2023, with quarterly periods ending on April 1, 2023, July 1, 2023 and September 30, 2023.

Recent Accounting Pronouncements

In December 2023, the Financial Accounting Standards Board ("FASB") issued Accounting Standards Update ("ASU") 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures, which requires public entities, on an annual basis, to provide disclosure of specific categories in the rate reconciliation, as well as disclosure of income taxes paid disaggregated by jurisdiction. ASU 2023-09 is effective for fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-09.

In November 2023, the FASB issued ASU 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures, which requires public entities to disclose information about their reportable segments' significant expenses and other segment items on an interim and annual basis. Public entities with a single reportable segment are required to apply the disclosure requirements in ASU 2023-07, as well as all existing segment disclosures and reconciliation requirements in ASC 280 on an interim and annual basis. ASU 2023-07 is effective for fiscal years beginning after December 15, 2023, and for interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-07.

v3.24.3
Discontinued Operations
9 Months Ended
Sep. 28, 2024
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]  
Discontinued Operations [Text Block]

2. Discontinued Operations

Divestiture of Frozen Fruit

On October 12, 2023 (the "Closing Date"), the Company, together with its subsidiaries Sunrise Growers, Inc. ("Sunrise Growers"), Sunrise Growers Mexico, S. de R.L. de C.V. ("Sunrise Mexico") and SunOpta Mx, S.A. de C.V. ("SunOpta Mexico"), completed the sale of certain assets and liabilities of its frozen fruit business ("Frozen Fruit") pursuant to the terms of an Asset Purchase Agreement ("APA") with Natures Touch Mexico, S. de R.L. de C.V. and Nature's Touch Frozen Fruits, LLC (the "Purchasers"). At the Closing Date, the estimated aggregate purchase price comprised cash consideration of $95.3 million; a short-term note receivable of $10.5 million, which was paid in five consecutive monthly installments of $2.1 million beginning 30 days following the Closing Date; secured seller promissory notes due in three years and with stated principal amounts of $15.0 million entered into by Sunrise Growers and $5.0 million entered into by SunOpta Mexico (the "Seller Promissory Notes"); and the assumption by the Purchasers of $15.7 million of accounts payable and accrued liabilities of Frozen Fruit.

The estimated aggregate purchase price is subject to post-closing adjustments based on a determination of the final net working capital and resulting aggregate purchase price as of the Closing Date (the "Closing Statement"), with adjustments to the aggregate purchase price determined on a separate and individual basis for each of Sunrise Growers, Sunrise Mexico and SunOpta Mexico. Any downward adjustment will be deducted from the principal amount of the Seller Promissory Notes entered into by Sunrise Growers and/or SunOpta Mexico, as the case may be, in an amount up to $5.0 million in the aggregate, with any additional downward adjustment payable by the Company to the Purchasers in cash. The portion of any upward adjustment in the aggregate purchase price not paid to the Company by the Purchasers in cash will be added to the principal amount of the Seller Promissory Notes entered into by Sunrise Growers and/or SunOpta Mexico, as applicable. As at September 28, 2024 and December 30, 2023, the Company recorded a $0.5 million net receivable from the Purchasers based on the Company's estimate of the final net working capital and post-closing adjustments, which is included in other current assets on the consolidated balance sheets. However, this estimate may be subject to change, which could be material, as the parties are currently in the process of reconciling the final aggregate purchase price, including the resolution of certain disputed items in accordance with the procedures set forth in the APA.

The Seller Promissory Notes bear interest at a rate per annum equal to the Secured Overnight Financing Rate ("SOFR"), determined quarterly in advance, plus a margin of 4.00% for the first year and 7.00% for the second and third years. Interest is payable quarterly in-kind. The Seller Promissory Notes mature on October 12, 2026, and outstanding principal and accrued and unpaid interest is payable on the maturity date. As at September 28, 2024 and December 30, 2023, the principal amount of the Seller Promissory Notes of $20.0 million, together with paid in kind interest of $1.4 million and $0.3 million, respectively, was recorded in other long-term assets on the consolidated balance sheets. As described above, the final principal amount of the Sellers Promissory Notes may change as a result of any upward or downward adjustment to the aggregate purchase price in connection with the resolution of the Closing Statement. As at September 28, 2024 and December 30, 2023, the Company had not recorded any allowance for credit losses related to the Seller Promissory Notes. The Seller Promissory Notes are secured by a second-priority lien on certain assets of Frozen Fruit acquired by the Purchasers.

The table below presents the major components of the results of discontinued operations reported in the consolidated statement of operations for the quarters and three quarters ended September 28, 2024 and September 30, 2023.

    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
    $     $     $     $  
Revenues   -     58,614     -     194,171  
Cost of goods sold(1)   -     68,760     553     202,443  
Selling, general and administrative expenses(2)   -     2,370     621     7,347  
Intangible asset amortization   -     2,000     -     6,000  
Other expense, net(3)   -     5,885     427     5,713  
Foreign exchange loss (gain)   -     912     (101 )   (3,757 )
Interest expense   -     840     23     1,392  
Loss before loss on divestiture   -     (22,153 )   (1,523 )   (24,967 )
Pre-tax loss on divestiture   -     (118,795 )   -     (118,795 )
Loss from discontinued operations before income taxes   -     (140,948 )   (1,523 )   (143,762 )
Income tax expense (benefit)(4)   -     (805 )   791     (636 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )

(1)  For the three quarters ended September 28, 2024, cost of goods sold reflects the write down in the carrying value of the frozen fruit inventory that was not acquired by the Purchasers to its estimated net realizable value. Prior to the third quarter of 2024, the Company completed the disposal of the $5.9 million of frozen fruit inventory held-for-sale as at December 30, 2023.

(2)  For the three quarters ended September 28, 2024, selling, general and administrative expenses include additional severance costs for former employees of Frozen Fruit not ultimately retained by the Purchasers, as well as the true-up of pre-divestiture profit-sharing bonuses payable to certain Mexican employees of Frozen Fruit.

(3)  For the three quarters ended September 28, 2024, other expense mainly related to an additional self-insured retention amount paid by the Company in connection with the settlement of certain claims related to the recall of specific frozen fruit products initiated in the second quarter of 2023 (see note 14), partially offset by gains on the settlement of certain pre-existing legal matters related to Frozen Fruit.

(4)  For the three quarters ended September 28, 2024, income tax expense reflects the final determination of the tax bases for the net assets of Frozen Fruit divested in Mexico.

v3.24.3
Sale of Assets
9 Months Ended
Sep. 28, 2024
Business Combination, Asset Acquisition, and Joint Venture Formation [Abstract]  
Sale of Assets [Text Block]

3. Sale of Assets

On March 4, 2024, the Company completed the sale of the net assets related to its smoothie bowls product line, including inventories and equipment, for a cash purchase price of $6.3 million. The Company recognized a pre-tax gain on sale of $1.8 million, which is recorded in other income of continuing operations on the consolidated statement of operations for the three quarters ended September 28, 2024.

v3.24.3
Receivables Sales Program
9 Months Ended
Sep. 28, 2024
Receivables Sales Program [Abstract]  
Receivables Sales Program [Text Block]

4. Receivables Sales Program

On August 28, 2024, the Company entered into a Master Receivables Purchase Agreement (the "Agreement") with a third-party financial institution (the "Purchaser"), for the sale of designated trade receivables of certain eligible customers in exchange for cash proceeds (the "Receivables Sales Program"). Under the Receivables Sales Program, the maximum aggregate amount of outstanding receivables that can be sold to the Purchaser at any time is $30.0 million. The Agreement may be terminated by the Purchaser at any time with 30 days' notice.

The receivables sold under the Receivables Sales Program are without recourse to the Company for any customer credit risk. The Company does not retain any ongoing financial interest in the receivables sold under the Receivables Sales Program other than cash collection and administrative services. The Company has not recognized any servicing asset or liability as at September 28, 2024, as the fair values of the servicing arrangement and the fees earned are not considered material to the consolidated financial statements.

Receivables sold under the Receivables Sales Program are accounted for as sales of financial assets. The sold receivables are derecognized from accounts receivable on the Company's consolidated balance sheet at the time of sale to the Purchaser. The loss on sale of the sold receivables, representing the discount taken by the Purchaser, together with upfront transaction costs incurred by the Company in connection with the Agreement, amounted to $0.2 million for the period from August 28, 2024 to September 28, 2024, which is included in other non-operating expense on the consolidated statements of operations for the quarter and three quarters ended September 28, 2024. Cash proceeds received from the Purchaser are classified as an operating activity in the consolidated statements of cash flows.

The following table summarizes activity related to the Receivables Sales Program:

    Quarter ended  
    September 28, 2024  
    $  
Opening receivables balance sold to the Purchaser   -  
   Sale of receivables   19,999  
   Cash collected and remitted to the Purchaser   -  
Closing receivables balance sold to the Purchaser(1)   19,999  
   Cash collected and not remitted to the Purchaser(2)   (11,102 )
Outstanding receivables sold   8,897  

(1)  For the quarter ended September 28, 2024, the Company recorded an increase of $20.0 million to cash flows from operating activities of continuing operations from receivables sold under the Receivables Sales Program, which is reflected in the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Cash collected from customers on behalf of but not yet remitted to the Purchaser is included in accounts payable on the consolidated balance sheet as at September 28, 2024, with changes in such obligations reflected as operating activities in the consolidated statements of cash flows. There are no restrictions under the Agreement on the Company's use of the cash collected prior to the time it is due to be remitted to the Purchaser.

v3.24.3
Inventories
9 Months Ended
Sep. 28, 2024
Inventory Disclosure [Abstract]  
Inventories [Text Block]

5. Inventories

    September 28, 2024     December 30, 2023  
    $     $  
Raw materials and work-in-process   61,532     52,419  
Finished goods   49,967     37,606  
Inventory reserves   (4,498 )   (6,810 )
    107,001     83,215  
v3.24.3
Restricted Cash
9 Months Ended
Sep. 28, 2024
Restricted Cash [Abstract]  
Restricted Cash [Text Block]

6. Restricted Cash

Restricted cash relates to certain bank accounts in Mexico that were retained following the divestiture of Frozen Fruit, which are subject to a judicial hold in connection with a litigation matter. Restricted cash has been classified as non-current on the consolidated balance sheets as at September 28, 2024 and December 30, 2023, as the Company cannot predict the timing of when this matter may be resolved.

v3.24.3
Notes Payable
9 Months Ended
Sep. 28, 2024
Payables and Accruals [Abstract]  
Notes Payable [Text Block]

7. Notes Payable

The Company finances certain purchases of trade goods and services through third-party extended payables facilities. Under these facilities, third-party intermediaries advance the amount of the scheduled payment to the supplier based on the invoice due date and issue a short-term note payable to the Company for the face amount of the supplier invoice. Interest accrues on the note payable from the contractual payment date of the supplier invoice to the extended due date of the note payable, as specified by the negotiated terms of each facility. The Company does not maintain any form of security with the third-party intermediaries. As at September 28, 2024 and December 30, 2023, the Company had outstanding principal payment obligations to the third-party intermediaries of $13.0 million and $17.6 million in the aggregate, respectively, which is recorded as notes payable on the Company's consolidated balance sheets. Proceeds from, and repayments of the notes payable associated with, these facilities are reported as financing cash flows on the Company's consolidated statements of cash flows.

v3.24.3
Long-Term Debt
9 Months Ended
Sep. 28, 2024
Debt Disclosure [Abstract]  
Long-Term Debt [Text Block]

8. Long-Term Debt

    September 28, 2024     December 30, 2023  
    $     $  
Term loan facility   175,500     180,000  
Revolving credit facility   50,100     31,751  
Less: Unamortized debt issuance costs   (977 )   (1,152 )
Total credit facilities   224,623     210,599  
Finance lease liabilities   65,303     52,630  
Total debt   289,926     263,229  
Less: current portion   29,796     24,346  
Total long-term debt   260,130     238,883  

Credit Facilities

On December 8, 2023, the Company entered into a five-year Credit Agreement (the "Credit Agreement") providing for (i) a $180.0 million term loan credit facility (the "Term Loan Credit Facility") and (ii) an $85.0 million revolving credit facility (the "Revolving Credit Facility" and together with the Term Loan Credit Facility, the "Credit Facilities"). The Revolving Credit Facility includes $30.0 million of borrowing capacity available for letters of credit and provides for borrowings of up to $10.0 million on same-day notice including in the form of swingline loans. As at September 28, 2024, $5.9 million in letters of credit were issued but undrawn under the Revolving Credit Facility.

The Credit Facilities mature on December 8, 2028. Borrowings under the Term Loan Credit Facility are repayable in quarterly principal installments of $2.3 million from the fiscal quarter ending March 31, 2024 to the fiscal quarter ending December 31, 2025, $3.4 million from the fiscal quarter ending March 31, 2026 to the fiscal quarter ending December 31, 2027, and $4.5 million from the fiscal quarter ending March 31, 2028 to the fiscal quarter ending September 30, 2028, with the remaining principal balance of $121.5 million due on the maturity date.

Borrowings under the Credit Facilities bear interest at a margin over various reference rates, including a base rate (as defined in the Credit Agreement) and SOFR, selected at the option of the Company. The margin for the Credit Facilities is set quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter and will range from 1.00% to 2.25% with respect to base rate loans and from 2.00% to 3.25% for SOFR loans. For the three quarters ended September 28, 2024, the weighted-average interest rate on outstanding borrowings under the Credit Facilities was 8.29%. In addition, the Company is required to pay an undrawn fee under the Revolving Credit Facility quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter ranging from 0.20% to 0.40% on the undrawn revolving commitments thereunder. The Company is also required to pay customary letter of credit fees, to the extent letters of credit are issued and outstanding under the Revolving Credit Facility.

As at September 28, 2024, the Company was in compliance with all financial and non-financial covenants under the Credit Agreement.

Finance Lease Liabilities

During the first three quarters of 2024, the Company recognized an additional finance lease liability of $25.7 million, in exchange for $24.6 million of right-of-use assets recorded in property, plant and equipment, related to an expansion of the Company's oat-based ingredient extraction operations, and $1.1 million in cash. The finance lease has an implicit rate of interest of 11.29% and a lease term of five years.

v3.24.3
Series B-1 Preferred Stock
9 Months Ended
Sep. 28, 2024
Class of Stock Disclosures [Abstract]  
Series B-1 Preferred Stock [Text Block]

9. Series B-1 Preferred Stock

As at September 28, 2024, the Company's subsidiary, SunOpta Foods Inc. ("SunOpta Foods"), had 15,000 shares of Series B-1 Preferred Stock ("Series B-1 Preferred Stock") issued and outstanding with Oaktree Organics, L.P. and Oaktree Huntington Investment Fund II, L.P. (collectively, "Oaktree"). As at September 28, 2024, the aggregate liquidation preference of the Series B-1 preferred stock was $15.2 million, or approximately $1,015 per share. The carrying value of the Series B-1 Preferred Stock, net of unamortized issuance costs, is being accreted to the liquidation preference through charges to accumulated deficit, which amounted to $0.4 million for the three quarters ended September 28, 2024 (September 30, 2023 - $0.4 million).

In the first quarter of 2024, the Company paid cash dividends on the Series B-1 Preferred Stock of $0.3 million related to the fourth quarter of 2023. On April 17, 2024, the Company, SunOpta Foods and Oaktree entered into an Amending Agreement related to the elimination of the dividend rights attached to the Series B-1 Preferred Stock effective from and after December 31, 2023. The Series B-1 Preferred Stock previously paid a cumulative dividend of 8.0% per year that could be paid in-kind or in cash at the Company's option, which dividend would have increased from 8.0% to 10.0% per year and become payable only in cash at the end of the Company's third quarter in 2029. All other rights and obligations of the Company, SunOpta Foods, and Oaktree in connection with the Series B-1 Preferred Stock remain unchanged. The Company is accounting for the elimination of the dividend rights on a prospective basis.

At any time, Oaktree may exchange the Series B-1 Preferred Stock, in whole or in part, into the number of shares of the Company's common stock ("Common Shares") equal to, per share of Series B-1 Preferred Stock, the quotient of the liquidation preference divided by the exchange price of $2.50, while, at any time, SunOpta Foods may cause Oaktree to exchange all of their shares of Series B-1 Preferred Stock if the volume-weighted average price of the Common Shares during the then preceding 20 trading day period is greater than 200% of the exchange price then in effect. In addition, at any time on or after April 24, 2025, SunOpta Foods may redeem all of the Series B-1 Preferred Stock for an amount per share equal to the value of the liquidation preference at such time.

As at September 28, 2024, the Company had 2,932,453 Special Shares, Series 2 issued and outstanding, all of which are held by Oaktree. The Special Shares, Series 2 serve as a mechanism for attaching exchanged voting rights to the Series B-1 Preferred Stock and entitle the holder thereof to one vote per Special Share, Series 2 on all matters submitted to a vote of the holder of the Common Shares, voting together as a single class, subject to certain exemptions. As a result of a permanent voting cap, the number of Special Shares, Series 2 issued to Oaktree at any time, when taken together with any other voting securities Oaktree then controls, cannot exceed 19.99% of the votes eligible to be cast by all security holders of the Company.
v3.24.3
Stock-Based Compensation
9 Months Ended
Sep. 28, 2024
Share-based Payment Arrangement [Abstract]  
Stock-Based Compensation [Text Block]

10. Stock-Based Compensation

Short-Term Incentive Plan

On April 4, 2024, the Company granted 638,602 performance share units ("PSUs") to selected employees under the Company's 2024 Short-Term Incentive Plan ("STIP"), which vest subject to the Company achieving a predetermined measure of adjusted earnings before interest, taxes, depreciation and amortization ("EBITDA") for fiscal 2024 and subject to the employee's continued employment with the Company through April 1, 2025 (the requisite service period). The grant-date fair value of each PSU was estimated to be $6.42 based on the closing price of the Common Shares on the date of grant. For the period from the grant date to September 28, 2024, the Company recognized compensation expense of $1.9 million related to the PSUs that are currently expected to vest, with the remaining compensation cost not yet recognized as an expense related to these PSUs determined to be $2.0 million as at September 28, 2024, which will be amortized over the remaining requisite service period.

On April 1 2024, the Company issued 474,228 Common Shares, net of 344,276 Common Shares withheld for taxes, in connection with the vesting of 818,504 PSUs previously granted to selected employees under the Company's 2023 STIP. The total intrinsic value of these vested PSUs was $5.6 million.

Long-Term Incentive Plan

On April 30, 2024, the Company granted 157,070 restricted stock units ("RSUs"), 252,656 PSUs and 243,660 stock options to selected employees under the Company's 2024 Long-Term Incentive Plan ("LTIP"). The RSUs vest in three equal annual installments beginning on April 30, 2025, and each vested RSU entitles the employee to receive one Common Share without payment of additional consideration. The vesting of one-half of the PSUs is contingent on the achievement of compound annual growth rate ("CAGR") benchmarks for revenue during the three-year performance period commencing January 1, 2024 and continuing through December 31, 2026, and the vesting of the other one-half of the PSUs is contingent on the achievement of return on invested capital ("ROIC") benchmarks within the same performance period, and subject to the employee's continued employment with the Company through April 30, 2027. The percentage of vested PSUs may range from 0% to 200% based on the Company's achievement of the predetermined CAGR and ROIC benchmarks. Each vested PSU entitles the employee to receive one Common Share without payment of additional consideration. The stock options vest ratably on each of the first through third anniversaries of the grant date and expire on the tenth anniversary of the grant date. Each vested stock option entitles the employee to purchase one Common Share at an exercise price of $6.55, which was the closing price of the Common Shares on April 30, 2024.

The grant-date fair values of each RSU and PSU were estimated to be $6.55 based on the closing price of the Common Shares on the date of grant. A grant-date fair value of $4.18 was estimated for each stock option using the Black-Scholes option pricing model with the following assumptions:

Grant-date stock price $ 6.55  
Exercise price $ 6.55  
Dividend yield   0%  
Expected volatility(a)   65.9%  
Risk-free interest rate(b)   4.7%  
Expected life (in years)(c)   6.0  

(a) Determined based on the historical volatility of the Common Shares over expected life of the stock options.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options.

The aggregate grant-date fair value of the RSUs, PSUs and stock options granted under the 2024 LTIP was determined to be $5.4 million, which will be recognized on a straight-line basis over the requisite service period ending April 30, 2027.

Special Awards

On January 2, 2024, the Company granted special one-time awards of 144,404 restricted stock units ("RSUs"), 288,808 performance share units ("PSUs") and 230,804 stock options to Brian Kocher in connection with his appointment as the Company's Chief Executive Officer effective January 2, 2024. On March 13, 2024, the Company granted Mr. Kocher an additional 74,000 RSUs, equal to the number of Common Shares purchased by Mr. Kocher on the open market within the 75-day period after his employment began. The RSUs vest in three equal annual installments beginning on the first anniversary of the grant date, and each vested RSU entitles Mr. Kocher to receive one Common Share without payment of additional consideration. The vesting of the PSUs is dependent on the Company's total shareholder return ("TSR") performance relative to food and beverage companies in a designated index during the three-year period commencing January 1, 2024 and continuing through December 31, 2026, and subject to Mr. Kocher's continued employment with the Company through April 15, 2027. The TSR for the Company and each of the companies in the designated index will be calculated using a 20-trading day average closing price as of December 31, 2026. The percentage of vested PSUs may range from 0% to 200% based on the Company's achievement of predetermined TSR thresholds. Each vested PSU entitles Mr. Kocher to receive one Common Share without payment of additional consideration. The stock options vest ratably on each of the first through third anniversaries of the grant date and expire on the tenth anniversary of the grant date. Each vested stock option entitles Mr. Kocher to purchase one Common Share at an exercise price of $5.54, which was the closing price of the Common Shares on January 2, 2024.

The weighted-average grant-date fair value of the RSUs was estimated to be $6.05 based on the closing prices of Common Shares on the dates of grant. A grant-date fair value of $3.47 was estimated for the stock options using the Black-Scholes option pricing model, and a grant-date fair value of $7.73 was estimated for the PSUs using a Monte Carlo valuation model. The following table summarizes the inputs to the Black-Scholes option-pricing and Monte Carlo valuation models:
    Stock Options     PSUs  
Grant-date stock price $ 5.54   $ 5.54  
Exercise price $ 5.54     NA  
Dividend yield   0%     0%  
Expected volatility(a)   65.6%     58.4%  
Risk-free interest rate(b)   3.9%     4.1%  
Expected life (in years)(c)   6.0     3.0  

(a) Determined based on the historical volatility of the Common Shares over the expected life of the stock options and performance period of the PSUs.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options and performance period of the PSUs.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options and the performance period for the PSUs.

The aggregate grant-date fair value of the stock options, RSUs and PSUs awarded to Mr. Kocher was determined to be $4.4 million, which will be recognized on a straight-line basis over the vesting period for the stock options and RSUs and the performance period for the PSUs.

v3.24.3
Income Taxes
9 Months Ended
Sep. 28, 2024
Income Tax Disclosure [Abstract]  
Income Taxes [Text Block]

11. Income Taxes

Income taxes were recognized at an effective rate of (0.4)% and (5.5)% for the quarter and three quarters ended September 28, 2024, respectively, compared with 0.0% and (24.6)% recognized for the quarter and three quarters ended September 30, 2023, respectively. The changes in the effective tax rate were primarily driven by the recognition of a full valuation allowance against U.S. deferred tax assets in excess of deferred tax liabilities beginning in the second quarter of 2023, based on the Company's assessment that the related tax benefits were no longer more likely than not to be realized in the future.

v3.24.3
Loss Per Share
9 Months Ended
Sep. 28, 2024
Earnings (Loss) Per Share [Abstract]  
Loss Per Share [Text Block]

12. Loss Per Share

Basic and diluted loss per share were calculated as follows (shares in thousands):

    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
Numerator                        
Loss from continuing operations $ (5,498 ) $ (5,680 ) $ (5,442 ) $ (20,158 )
Less: dividends and accretion on preferred stock   (137 )   (426 )   (401 )   (1,552 )
Loss from continuing operations attributable to
common shareholders
  (5,635 )   (6,106 )   (5,843 )   (21,710 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )
Loss attributable to common shareholders $ (5,635 ) $ (146,249 ) $ (8,157 ) $ (164,836 )
                         
Denominator                        
Basic weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
Dilutive effect of the following:                        
Stock options, restricted stock units and performance share units(1)   -     -     -     -  
Series B-1 Preferred Stock(2)   -     -     -     -  
Diluted weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
                         
Basic and Diluted Loss Per Share                        
Loss from continuing operations attributable to
   common shareholders
$ (0.05 ) $ (0.05 ) $ (0.05 ) $ (0.19 )
Net loss from discontinued operations   -     (1.21 )   (0.02 )   (1.26 )
Loss attributable to common shareholders $ (0.05 ) $ (1.26 ) $ (0.07 ) $ (1.45 )

(1)  For the quarter and three quarters ended September 28, 2024, 656,831 (September 30, 2023 - 535,747) and 869,143 (September 30, 2023 - 1,454,775) potential common shares, respectively, were excluded from the calculation of diluted loss per share due to their effect of reducing the loss per share from continuing operations. Dilutive potential common shares consist of stock options, RSUs, and certain contingently issuable PSUs. For the quarter and three quarters ended September 28, 2024, stock options and RSUs to purchase or receive 2,550,555 (September 30, 2023 - 3,181,357) and 2,694,555 (September 30, 2023 - 2,779,778) potential common shares, respectively, were anti-dilutive because the assumed proceeds exceeded the average market price of the Common Shares for the respective periods.

(2)  For the quarters and three quarters ended September 28, 2024 and September 30, 2023, it was more dilutive to the loss per share from continuing operations to assume the Series B-1 Preferred Stock was not converted into Common Shares and, therefore, the numerator of the diluted loss per share calculation was not adjusted to add back the dividends and accretion on the Series B-1 Preferred Stock and the denominator was not adjusted to include the 6,089,333 Common Shares issuable on an if-converted basis as at September 28, 2024 and September 30, 2023.

v3.24.3
Supplemental Cash Flow Information
9 Months Ended
Sep. 28, 2024
Supplemental Cash Flow Elements [Abstract]  
Supplemental Cash Flow Information [Text Block]

13. Supplemental Cash Flow Information

    Three quarters ended  
    September 28,
2024
    September 30,
2023
 
    $     $  
Changes in Operating Assets and Liabilities, Net of Divestitures            
Accounts receivable   4,472     (405 )
Inventories   (24,479 )   (9,893 )
Accounts payable   11,945     (10,288 )
Other operating assets and liabilities   (3,081 )   (5,266 )
    (11,143 )   (25,852 )
             
Non-Cash Investing and Financing Activities            
Change in additions to property, plant and equipment included in accounts payable   (981 )   (1,058 )
Right of use assets obtained in exchange for lease liabilities:            
Operating leases   (8,009 )   (12,372 )
Finance leases (see note 8)   (24,591 )   (9,651 )
Change in short-term note receivable from divestiture of Frozen Fruit(1)   6,300     -  
Paid in kind interest on Seller Promissory Notes   (1,095 )   -  
Change in accrued dividends on preferred stock   (305 )   (304 )
Change in proceeds receivable from divestiture of sunflower business(2)   -     385  

(1)  Reflects the receipt of the final three installments on the short-term note receivable related to the divestiture of Frozen Fruit (see note 2), which amount is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Reflects the settlement of the final working capital adjustment related to the divestiture of the Company's sunflower business in October 2022, which is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 30, 2023.

v3.24.3
Commitments and Contingencies
9 Months Ended
Sep. 28, 2024
Commitments and Contingencies Disclosure [Abstract]  
Commitments and Contingencies [Text Block]

14. Commitments and Contingencies

Legal Proceedings

Various current and potential claims and litigation arising in the ordinary course of business are pending against the Company. The Company believes it has established adequate accruals for liabilities that are probable and reasonably estimable that may be incurred in connection with any such currently pending matter. In the Company's opinion, the eventual resolution of such matters, either individually or in the aggregate, is not expected to have a material impact on the Company's financial position, results of operations, or cash flows. However, litigation is inherently unpredictable and resolutions or dispositions of claims or lawsuits by settlement or otherwise could have an adverse impact on the Company's financial position, results of operations, and cash flows for the reporting period in which any such resolution or disposition occurs.

Product Withdrawal

In the second quarter of 2024, the Company conducted a voluntary withdrawal from customers of certain batches of aseptically-packaged products that may have had the potential for non-pathogenic microbial contamination. None of the withdrawn product made it into the consumer marketplace. In the second and third quarters of 2024, the Company recognized direct costs related to the withdrawal of $2.1 million, net of expected insurance recoveries, in cost of goods sold in the consolidated statement of operations. The Company is seeking to recover a portion of the withdrawal-related costs through its insurance coverage, and such recoveries are recorded in the period in which the recoveries are determined to be probable of realization. As at September 28, 2024, the Company has recognized expected insurance recoveries related to the withdrawal of $7.5 million, which is included in prepaid expenses and other current assets on the consolidated balance sheet. The Company does not expect to incur any additional significant costs related to the withdrawal.

Product Recall

On June 21, 2023, the Company announced its subsidiary, Sunrise Growers Inc., had issued a voluntary recall of specific frozen fruit products linked to pineapple provided by a third-party supplier due to possible contamination by Listeria monocytogenes. Sunrise Growers Inc. is a component of the operations of Frozen Fruit. In connection with the divestiture of Frozen Fruit, the recall-related costs and estimated insurance recoveries are included in the loss from discontinued operations in the consolidated statements of operations. There were no significant direct costs associated with the recall recognized in the first three quarters of 2024, and any additional costs are expected to be minimal. As at September 28, 2024 and December 30, 2023, estimated insurance recoveries of $1.2 million and $4.8 million, respectively, are included in prepaid expenses and other current assets on the consolidated balance sheet.

v3.24.3
Disaggregation of Revenue
9 Months Ended
Sep. 28, 2024
Disaggregation of Revenue [Abstract]  
Disaggregation of Revenue [Text Block]

15. Disaggregation of Revenue

The principal products that comprise the Company's product categories are as follows:

Category Principal Products
Beverages and broths Plant-based beverages utilizing oat, almond, soy, coconut, rice, hemp, and other bases, including Dream® and West Life™ brands; oat-based creamers, including SOWN® brand; ready-to-drink protein shakes; packaged teas and concentrates; meat and vegetable broths and stocks.
Fruit snacks Ready-to-eat fruit snacks made from apple purée and juice concentrate in bar, bit, twist, strip and sandwich formats; cold pressed fruit bars.
Ingredients Liquid and powder ingredients utilizing oat, soy and hemp bases.
Smoothie bowls Ready-to-eat fruit smoothie and chia bowls topped with frozen fruit.

Revenue disaggregated by product category is as follows:

    Quarter ended     Three quarters ended  
    September 28, 2024     September 30, 2023     September 28, 2024     September 30, 2023  
    $     $     $     $  
Product Category                        
Beverages and broths(1)   137,816     120,522     420,571     355,425  
Fruit snacks   34,452     24,315     93,796     70,853  
Ingredients(1)   3,948     4,207     13,386     13,146  
Smoothie bowls(2)   -     3,497     2,306     9,249  
Total revenues   176,216     152,541     530,059     448,673  

(1)  For the quarter and three quarters ended September 30, 2023, the Company reclassified certain product sales that were previously reported in Beverages and Broths to Ingredients to conform with the current year presentation.

(2)  Revenues reported for the three quarters ended September 28, 2024, reflect sales of smoothie bowls prior to March 4, 2024 (see note 3).

v3.24.3
Insider Trading Arrangements
9 Months Ended
Sep. 28, 2024
Trading Arrangements, by Individual  
Rule 10b5-1 Arrangement Adopted false
Non-Rule 10b5-1 Arrangement Adopted false
Rule 10b5-1 Arrangement Terminated false
Non-Rule 10b5-1 Arrangement Terminated false
v3.24.3
Significant Accounting Policies (Policies)
9 Months Ended
Sep. 28, 2024
Accounting Policies [Abstract]  
Basis of Presentation [Policy Text Block]

Basis of Presentation

These interim consolidated financial statements of SunOpta Inc. (the "Company" or "SunOpta") have been prepared in accordance with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X promulgated under the Securities Exchange Act of 1934, as amended, and in accordance with United States ("U.S.") generally accepted accounting principles ("U.S. GAAP") for interim financial information. Accordingly, these condensed interim consolidated financial statements do not include all of the disclosures required by U.S. GAAP for annual financial statements. In the opinion of management, all adjustments considered necessary for the fair presentation of the interim periods presented have been included, and all such adjustments are of a normal, recurring nature. Operating results for the quarter and three quarters ended September 28, 2024 are not necessarily indicative of the results that may be expected for the full fiscal year ending December 28, 2024 or for any other period. The interim consolidated financial statements include the accounts of the Company and its subsidiaries and have been prepared on a basis consistent with the annual consolidated financial statements for the year ended December 30, 2023. For further information, refer to the consolidated financial statements, and notes thereto, included in the Company's Annual Report on Form 10-K for the fiscal year ended December 30, 2023.

Reclassification [Policy Text Block]

Reclassification

Commencing in the third quarter of 2024, the Company is reporting accrued liabilities as a separate line on the consolidated balance sheet, rather than combined with accounts payable. Accrued liabilities as at December 30, 2023, have been reclassified from the previously reported accounts payable and accrued liabilities line item to conform to the current period presentation.

Segment Information [Policy Text Block]

Segment Information

The Company manages its continuing operations on a company-wide basis, rather than at a product category or business unit level, thereby making determinations as to the allocation of resources as one operating and reportable segment. The Company's Chief Executive Officer, who has been identified as the Chief Operating Decision Maker ("CODM"), is supported by a centralized management team based on functional area, including sales, marketing, supply chain, and research and development, as well as finance, IT and administration. Only the CODM has overall responsibility and accountability for the profitability and cash flows of the Company. Using financial information at the consolidated level, the CODM makes key operating decisions, including approving annual operating plans, expanding into new markets or product categories, pursuing business acquisitions or divestitures, and initiating major capital expenditure programs. In addition, the CODM determines the allocation of resources and capital investments to optimize operations and maximize opportunities for the Company as a whole without regard to specific product categories or business units. The CODM also uses consolidated information to assess performance against the annual operating plan and to set company-wide incentive compensation targets. The majority of the Company's products are shelf-stable packaged food and beverage products and share similar customers and distribution. Refer to note 15 for a disaggregation of the Company's revenues by product category.

Fiscal Year [Policy Text Block]

Fiscal Year

The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal year 2024 is a 52-week period ending on December 28, 2024, with quarterly periods ending on March 30, 2024, June 29, 2024 and September 28, 2024. Fiscal 2023 was a 52-week period ending on December 30, 2023, with quarterly periods ending on April 1, 2023, July 1, 2023 and September 30, 2023.

Recent Accounting Pronouncements [Policy Text Block]

Recent Accounting Pronouncements

In December 2023, the Financial Accounting Standards Board ("FASB") issued Accounting Standards Update ("ASU") 2023-09, Income Taxes (Topic 740): Improvements to Income Tax Disclosures, which requires public entities, on an annual basis, to provide disclosure of specific categories in the rate reconciliation, as well as disclosure of income taxes paid disaggregated by jurisdiction. ASU 2023-09 is effective for fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-09.

In November 2023, the FASB issued ASU 2023-07, Segment Reporting (Topic 280): Improvements to Reportable Segment Disclosures, which requires public entities to disclose information about their reportable segments' significant expenses and other segment items on an interim and annual basis. Public entities with a single reportable segment are required to apply the disclosure requirements in ASU 2023-07, as well as all existing segment disclosures and reconciliation requirements in ASC 280 on an interim and annual basis. ASU 2023-07 is effective for fiscal years beginning after December 15, 2023, and for interim periods within fiscal years beginning after December 15, 2024, with early adoption permitted. The Company is currently evaluating the impact of adopting ASU 2023-07.

v3.24.3
Discontinued Operations (Tables)
9 Months Ended
Sep. 28, 2024
Divestiture of Frozen Fruit [Member]  
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]  
Schedule of discontinued operations, assets and liabilities held for sale [Table Text Block]
    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
    $     $     $     $  
Revenues   -     58,614     -     194,171  
Cost of goods sold(1)   -     68,760     553     202,443  
Selling, general and administrative expenses(2)   -     2,370     621     7,347  
Intangible asset amortization   -     2,000     -     6,000  
Other expense, net(3)   -     5,885     427     5,713  
Foreign exchange loss (gain)   -     912     (101 )   (3,757 )
Interest expense   -     840     23     1,392  
Loss before loss on divestiture   -     (22,153 )   (1,523 )   (24,967 )
Pre-tax loss on divestiture   -     (118,795 )   -     (118,795 )
Loss from discontinued operations before income taxes   -     (140,948 )   (1,523 )   (143,762 )
Income tax expense (benefit)(4)   -     (805 )   791     (636 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )

(1)  For the three quarters ended September 28, 2024, cost of goods sold reflects the write down in the carrying value of the frozen fruit inventory that was not acquired by the Purchasers to its estimated net realizable value. Prior to the third quarter of 2024, the Company completed the disposal of the $5.9 million of frozen fruit inventory held-for-sale as at December 30, 2023.

(2)  For the three quarters ended September 28, 2024, selling, general and administrative expenses include additional severance costs for former employees of Frozen Fruit not ultimately retained by the Purchasers, as well as the true-up of pre-divestiture profit-sharing bonuses payable to certain Mexican employees of Frozen Fruit.

(3)  For the three quarters ended September 28, 2024, other expense mainly related to an additional self-insured retention amount paid by the Company in connection with the settlement of certain claims related to the recall of specific frozen fruit products initiated in the second quarter of 2023 (see note 14), partially offset by gains on the settlement of certain pre-existing legal matters related to Frozen Fruit.

(4)  For the three quarters ended September 28, 2024, income tax expense reflects the final determination of the tax bases for the net assets of Frozen Fruit divested in Mexico.

v3.24.3
Receivables Sales Program (Tables)
9 Months Ended
Sep. 28, 2024
Receivables Sales Program [Abstract]  
Schedule of Receivables Sales Program [Table Text Block]
    Quarter ended  
    September 28, 2024  
    $  
Opening receivables balance sold to the Purchaser   -  
   Sale of receivables   19,999  
   Cash collected and remitted to the Purchaser   -  
Closing receivables balance sold to the Purchaser(1)   19,999  
   Cash collected and not remitted to the Purchaser(2)   (11,102 )
Outstanding receivables sold   8,897  

(1)  For the quarter ended September 28, 2024, the Company recorded an increase of $20.0 million to cash flows from operating activities of continuing operations from receivables sold under the Receivables Sales Program, which is reflected in the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Cash collected from customers on behalf of but not yet remitted to the Purchaser is included in accounts payable on the consolidated balance sheet as at September 28, 2024, with changes in such obligations reflected as operating activities in the consolidated statements of cash flows. There are no restrictions under the Agreement on the Company's use of the cash collected prior to the time it is due to be remitted to the Purchaser.

v3.24.3
Inventories (Tables)
9 Months Ended
Sep. 28, 2024
Inventory Disclosure [Abstract]  
Schedule of inventory, current [Table Text Block]
    September 28, 2024     December 30, 2023  
    $     $  
Raw materials and work-in-process   61,532     52,419  
Finished goods   49,967     37,606  
Inventory reserves   (4,498 )   (6,810 )
    107,001     83,215  
v3.24.3
Long-Term Debt (Tables)
9 Months Ended
Sep. 28, 2024
Debt Disclosure [Abstract]  
Schedule of line of credit facilities [Table Text Block]
    September 28, 2024     December 30, 2023  
    $     $  
Term loan facility   175,500     180,000  
Revolving credit facility   50,100     31,751  
Less: Unamortized debt issuance costs   (977 )   (1,152 )
Total credit facilities   224,623     210,599  
Finance lease liabilities   65,303     52,630  
Total debt   289,926     263,229  
Less: current portion   29,796     24,346  
Total long-term debt   260,130     238,883  
v3.24.3
Stock-Based Compensation (Tables)
9 Months Ended
Sep. 28, 2024
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]  
Schedule of share-based payment award, stock options, valuation assumptions [Table Text Block]
    Stock Options     PSUs  
Grant-date stock price $ 5.54   $ 5.54  
Exercise price $ 5.54     NA  
Dividend yield   0%     0%  
Expected volatility(a)   65.6%     58.4%  
Risk-free interest rate(b)   3.9%     4.1%  
Expected life (in years)(c)   6.0     3.0  

(a) Determined based on the historical volatility of the Common Shares over the expected life of the stock options and performance period of the PSUs.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options and performance period of the PSUs.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options and the performance period for the PSUs.

Long-Term Incentive Plan ("LTIP") [Member]  
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]  
Schedule of share-based payment award, stock options, valuation assumptions [Table Text Block]
Grant-date stock price $ 6.55  
Exercise price $ 6.55  
Dividend yield   0%  
Expected volatility(a)   65.9%  
Risk-free interest rate(b)   4.7%  
Expected life (in years)(c)   6.0  

(a) Determined based on the historical volatility of the Common Shares over expected life of the stock options.

(b) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options.

(c) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options.

v3.24.3
Loss Per Share (Tables)
9 Months Ended
Sep. 28, 2024
Earnings (Loss) Per Share [Abstract]  
Schedule of basic and diluted earnings (loss) per share [Table Text Block]
    Quarter ended     Three quarters ended  
    September 28,
2024
    September 30,
2023
    September 28,
2024
    September 30,
2023
 
Numerator                        
Loss from continuing operations $ (5,498 ) $ (5,680 ) $ (5,442 ) $ (20,158 )
Less: dividends and accretion on preferred stock   (137 )   (426 )   (401 )   (1,552 )
Loss from continuing operations attributable to
common shareholders
  (5,635 )   (6,106 )   (5,843 )   (21,710 )
Net loss from discontinued operations   -     (140,143 )   (2,314 )   (143,126 )
Loss attributable to common shareholders $ (5,635 ) $ (146,249 ) $ (8,157 ) $ (164,836 )
                         
Denominator                        
Basic weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
Dilutive effect of the following:                        
Stock options, restricted stock units and performance share units(1)   -     -     -     -  
Series B-1 Preferred Stock(2)   -     -     -     -  
Diluted weighted-average number of shares outstanding   116,841     115,616     116,504     113,700  
                         
Basic and Diluted Loss Per Share                        
Loss from continuing operations attributable to
   common shareholders
$ (0.05 ) $ (0.05 ) $ (0.05 ) $ (0.19 )
Net loss from discontinued operations   -     (1.21 )   (0.02 )   (1.26 )
Loss attributable to common shareholders $ (0.05 ) $ (1.26 ) $ (0.07 ) $ (1.45 )

(1)  For the quarter and three quarters ended September 28, 2024, 656,831 (September 30, 2023 - 535,747) and 869,143 (September 30, 2023 - 1,454,775) potential common shares, respectively, were excluded from the calculation of diluted loss per share due to their effect of reducing the loss per share from continuing operations. Dilutive potential common shares consist of stock options, RSUs, and certain contingently issuable PSUs. For the quarter and three quarters ended September 28, 2024, stock options and RSUs to purchase or receive 2,550,555 (September 30, 2023 - 3,181,357) and 2,694,555 (September 30, 2023 - 2,779,778) potential common shares, respectively, were anti-dilutive because the assumed proceeds exceeded the average market price of the Common Shares for the respective periods.

(2)  For the quarters and three quarters ended September 28, 2024 and September 30, 2023, it was more dilutive to the loss per share from continuing operations to assume the Series B-1 Preferred Stock was not converted into Common Shares and, therefore, the numerator of the diluted loss per share calculation was not adjusted to add back the dividends and accretion on the Series B-1 Preferred Stock and the denominator was not adjusted to include the 6,089,333 Common Shares issuable on an if-converted basis as at September 28, 2024 and September 30, 2023.

v3.24.3
Supplemental Cash Flow Information (Tables)
9 Months Ended
Sep. 28, 2024
Supplemental Cash Flow Elements [Abstract]  
Schedule of cash flow, supplemental disclosures [Table Text Block]
    Three quarters ended  
    September 28,
2024
    September 30,
2023
 
    $     $  
Changes in Operating Assets and Liabilities, Net of Divestitures            
Accounts receivable   4,472     (405 )
Inventories   (24,479 )   (9,893 )
Accounts payable   11,945     (10,288 )
Other operating assets and liabilities   (3,081 )   (5,266 )
    (11,143 )   (25,852 )
             
Non-Cash Investing and Financing Activities            
Change in additions to property, plant and equipment included in accounts payable   (981 )   (1,058 )
Right of use assets obtained in exchange for lease liabilities:            
Operating leases   (8,009 )   (12,372 )
Finance leases (see note 8)   (24,591 )   (9,651 )
Change in short-term note receivable from divestiture of Frozen Fruit(1)   6,300     -  
Paid in kind interest on Seller Promissory Notes   (1,095 )   -  
Change in accrued dividends on preferred stock   (305 )   (304 )
Change in proceeds receivable from divestiture of sunflower business(2)   -     385  

(1)  Reflects the receipt of the final three installments on the short-term note receivable related to the divestiture of Frozen Fruit (see note 2), which amount is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 28, 2024.

(2)  Reflects the settlement of the final working capital adjustment related to the divestiture of the Company's sunflower business in October 2022, which is included in investing activities of discontinued operations on the consolidated statement of cash flows for the three quarters ended September 30, 2023.

v3.24.3
Disaggregation of Revenue (Tables)
9 Months Ended
Sep. 28, 2024
Disaggregation of Revenue [Abstract]  
Schedule of disaggregation of revenue [Table Text Block]
    Quarter ended     Three quarters ended  
    September 28, 2024     September 30, 2023     September 28, 2024     September 30, 2023  
    $     $     $     $  
Product Category                        
Beverages and broths(1)   137,816     120,522     420,571     355,425  
Fruit snacks   34,452     24,315     93,796     70,853  
Ingredients(1)   3,948     4,207     13,386     13,146  
Smoothie bowls(2)   -     3,497     2,306     9,249  
Total revenues   176,216     152,541     530,059     448,673  

(1)  For the quarter and three quarters ended September 30, 2023, the Company reclassified certain product sales that were previously reported in Beverages and Broths to Ingredients to conform with the current year presentation.

(2)  Revenues reported for the three quarters ended September 28, 2024, reflect sales of smoothie bowls prior to March 4, 2024 (see note 3).

v3.24.3
Significant Accounting Policies (Narrative) (Details)
9 Months Ended
Sep. 28, 2024
Accounting Policies [Abstract]  
Operating cycle of company The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal year 2024 is a 52-week period ending on December 28, 2024, with quarterly periods ending on March 30, 2024, June 29, 2024 and September 28, 2024. Fiscal 2023 was a 52-week period ending on December 30, 2023, with quarterly periods ending on April 1, 2023, July 1, 2023 and September 30, 2023.
v3.24.3
Discontinued Operations (Narrative) (Details) - USD ($)
$ in Thousands
9 Months Ended 12 Months Ended
Oct. 12, 2023
Sep. 28, 2024
Sep. 30, 2023
Dec. 30, 2023
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Disposal of frozen fruit inventory held-for-sale   $ 0   $ 5,910
Paid-in-kind interest   1,095 $ 0  
Divestiture of Frozen Fruit [Member] | Asset Purchase Agreement [Member]        
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Cash consideration $ 95,300      
Short-term note receivable 10,500      
Receivable amount in five consecutive monthly installments 2,100      
Accounts payable and accrued liabilities assumed $ 15,700      
Maximum deduction from principal amount of Seller Promissory Notes   5,000   5,000
Interest rate per annum The Seller Promissory Notes bear interest at a rate per annum equal to the Secured Overnight Financing Rate ("SOFR"), determined quarterly in advance, plus a margin of 4.00% for the first year and 7.00% for the second and third years. Interest is payable quarterly in-kind. The Seller Promissory Notes mature on October 12, 2026, and outstanding principal and accrued and unpaid interest is payable on the maturity date.      
Net receivable from purchasers   500   500
Principal amount of seller promissory notes   20,000   20,000
Paid-in-kind interest   $ 1,400   $ 300
Sunrise Growers [Member] | Asset Purchase Agreement [Member]        
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Principal amount of seller promissory notes $ 15,000      
SunOpta Mexico [Member] | Asset Purchase Agreement [Member]        
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Principal amount of seller promissory notes $ 5,000      
v3.24.3
Discontinued Operations (Schedule of income statement disclosures) (Details) - USD ($)
$ in Thousands
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Net loss from discontinued operations $ 0 $ (140,143) $ (2,314) $ (143,126)
Divestiture of Frozen Fruit [Member]        
Income Statement, Balance Sheet and Additional Disclosures by Disposal Groups, Including Discontinued Operations [Line Items]        
Revenues 0 58,614 0 194,171
Cost of goods sold 0 68,760 553 202,443
Selling, general and administrative expenses 0 2,370 621 7,347
Intangible asset amortization 0 2,000 0 6,000
Other expense, net 0 5,885 427 5,713
Foreign exchange loss (gain) 0 912 (101) (3,757)
Interest expense 0 840 23 1,392
Loss before loss on divestiture 0 (22,153) (1,523) (24,967)
Pre-tax loss on divestiture 0 (118,795) 0 (118,795)
Loss from discontinued operations before income taxes 0 (140,948) (1,523) (143,762)
Income tax expense (benefit) 0 (805) 791 (636)
Net loss from discontinued operations $ 0 $ (140,143) $ (2,314) $ (143,126)
v3.24.3
Sale of Assets (Narrative) (Details) - USD ($)
$ in Thousands
9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Mar. 04, 2024
Business Combination, Asset Acquisition, and Joint Venture Formation [Abstract]      
Total consideration from sale of assets     $ 6,300
Pre-tax gain on sale $ 1,800 $ 0  
v3.24.3
Receivables Sales Program (Narrative) (Details) - USD ($)
$ in Millions
1 Months Ended 3 Months Ended
Sep. 28, 2024
Sep. 28, 2024
Aug. 28, 2024
Receivables Sales Program [Line Items]      
Maximum aggregate amount of outstanding receivables under Receivables Sales Program     $ 30.0
Receivables Sales Program termination period     30 days
Loss on sale of sold receivables $ 0.2    
Increase in cash flows from operating activities of continuing operations due to sale of sold receivables   $ 20.0  
v3.24.3
Receivables Sales Program (Schedule of Receivables Sales Program) (Details)
$ in Thousands
3 Months Ended
Sep. 28, 2024
USD ($)
Receivables Sales Program [Line Items]  
Opening receivables balance sold to the Purchaser $ 0
Sale of receivables 19,999
Cash collected and remitted to the Purchaser 0
Closing receivables balance sold to the Purchaser 19,999
Cash collected and not remitted to the Purchaser (11,102)
Outstanding receivables sold $ 8,897
v3.24.3
Inventories (Schedule of inventory, current) (Details) - USD ($)
$ in Thousands
Sep. 28, 2024
Dec. 30, 2023
Inventory Disclosure [Abstract]    
Raw materials and work-in-process $ 61,532 $ 52,419
Finished goods 49,967 37,606
Inventory reserves (4,498) (6,810)
Total Inventory, Net $ 107,001 $ 83,215
v3.24.3
Notes Payable (Narrative) (Details) - USD ($)
$ in Thousands
Sep. 28, 2024
Dec. 30, 2023
Payables and Accruals [Abstract]    
Outstanding principal payment obligations $ 12,991 $ 17,596
v3.24.3
Long-Term Debt (Narrative) (Details) - USD ($)
$ in Millions
9 Months Ended
Dec. 08, 2023
Sep. 28, 2024
Debt Instrument [Line Items]    
Line of credit facility, frequency of payments The Credit Facilities mature on December 8, 2028. Borrowings under the Term Loan Credit Facility are repayable in quarterly principal installments of $2.3 million from the fiscal quarter ending March 31, 2024 to the fiscal quarter ending December 31, 2025, $3.4 million from the fiscal quarter ending March 31, 2026 to the fiscal quarter ending December 31, 2027, and $4.5 million from the fiscal quarter ending March 31, 2028 to the fiscal quarter ending September 30, 2028, with the remaining principal balance of $121.5 million due on the maturity date.  
Finance lease liabilities description   During the first three quarters of 2024, the Company recognized an additional finance lease liability of $25.7 million, in exchange for $24.6 million of right-of-use assets recorded in property, plant and equipment, related to an expansion of the Company's oat-based ingredient extraction operations, and $1.1 million in cash. The finance lease has an implicit rate of interest of 11.29% and a lease term of five years.
Finance lease liability implicit rate of interest   11.29%
Term of finance lease liability   5 years
New Credit Agreement [Member]    
Debt Instrument [Line Items]    
Line of credit facility, borrowing capacity, description (i) a $180.0 million term loan credit facility (the "Term Loan Credit Facility") and (ii) an $85.0 million revolving credit facility (the "Revolving Credit Facility" and together with the Term Loan Credit Facility, the "Credit Facilities").  
Line of credit facility, maximum borrowing capacity $ 10.0  
Line of credit facility, interest rate description   Borrowings under the Credit Facilities bear interest at a margin over various reference rates, including a base rate (as defined in the Credit Agreement) and SOFR, selected at the option of the Company. The margin for the Credit Facilities is set quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter and will range from 1.00% to 2.25% with respect to base rate loans and from 2.00% to 3.25% for SOFR loans. For the three quarters ended September 28, 2024, the weighted-average interest rate on outstanding borrowings under the Credit Facilities was 8.29%. In addition, the Company is required to pay an undrawn fee under the Revolving Credit Facility quarterly based on the consolidated total net leverage ratio for the preceding fiscal quarter ranging from 0.20% to 0.40% on the undrawn revolving commitments thereunder. The Company is also required to pay customary letter of credit fees, to the extent letters of credit are issued and outstanding under the Revolving Credit Facility.
Letter of Credit [Member]    
Debt Instrument [Line Items]    
Line of credit facility, maximum borrowing capacity $ 30.0 $ 5.9
v3.24.3
Long-Term Debt (Schedule of long-term debt) (Details) - USD ($)
$ in Thousands
Sep. 28, 2024
Dec. 30, 2023
Line of Credit Facility [Line Items]    
Less: Unamortized debt issuance costs $ (977) $ (1,152)
Total credit facilities 224,623 210,599
Finance lease liabilities 65,303 52,630
Total debt 289,926 263,229
Less: current portion 29,796 24,346
Total long-term debt 260,130 238,883
Term loan facility [Member]    
Line of Credit Facility [Line Items]    
Total credit facilities 175,500 180,000
Revolving credit facilities [Member]    
Line of Credit Facility [Line Items]    
Total credit facilities $ 50,100 $ 31,751
v3.24.3
Series B-1 Preferred Stock (Narrative) (Details) - USD ($)
$ / shares in Units, $ in Thousands
9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Temporary Equity [Line Items]    
Dividends paid $ 305 $ 1,427
Series B-1 Preferred Stock [Member] | Oaktree and Engaged [Member]    
Temporary Equity [Line Items]    
Preferred stock, shares issued 15,000  
Preferred stock, liquidation preference, value $ 15,200  
Preferred stock, liquidation preference per share $ 1,015  
Unamortized issuance costs $ 400 $ 400
Dividends paid $ 300  
Preferred stock, dividend payment terms On April 17, 2024, the Company, SunOpta Foods and Oaktree entered into an Amending Agreement related to the elimination of the dividend rights attached to the Series B-1 Preferred Stock effective from and after December 31, 2023. The Series B-1 Preferred Stock previously paid a cumulative dividend of 8.0% per year that could be paid in-kind or in cash at the Company's option, which dividend would have increased from 8.0% to 10.0% per year and become payable only in cash at the end of the Company's third quarter in 2029. All other rights and obligations of the Company, SunOpta Foods, and Oaktree in connection with the Series B-1 Preferred Stock remain unchanged. The Company is accounting for the elimination of the dividend rights on a prospective basis.  
Series B-1 Preferred Stock [Member] | Oaktree [Member]    
Temporary Equity [Line Items]    
Preferred stock, convertible, terms At any time, Oaktree may exchange the Series B-1 Preferred Stock, in whole or in part, into the number of shares of the Company's common stock ("Common Shares") equal to, per share of Series B-1 Preferred Stock, the quotient of the liquidation preference divided by the exchange price of $2.50, while, at any time, SunOpta Foods may cause Oaktree to exchange all of their shares of Series B-1 Preferred Stock if the volume-weighted average price of the Common Shares during the then preceding 20 trading day period is greater than 200% of the exchange price then in effect.  
Preferred stock, redemption terms In addition, at any time on or after April 24, 2025, SunOpta Foods may redeem all of the Series B-1 Preferred Stock for an amount per share equal to the value of the liquidation preference at such time.  
Preferred stock, conversion price $ 2.5  
Special Shares, Series 2 [Member] | Oaktree [Member]    
Temporary Equity [Line Items]    
Preferred stock, shares issued 2,932,453  
Limit of voting rights 19.99%  
v3.24.3
Stock-Based Compensation (Narrative) (Details) - USD ($)
1 Months Ended 9 Months Ended
Apr. 04, 2024
Apr. 01, 2024
Mar. 13, 2024
Jan. 02, 2024
Apr. 30, 2024
Sep. 28, 2024
Short-Term Incentive Plan ("STIP") [Member] | Performance Share Units ("PSUs") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of units granted 638,602          
Grant-date fair values $ 6.42          
Share based compensation           $ 1,900,000
Compensation expense not yet recognized           $ 2,000,000
Stock issued during period, shares, vesting of performance share units   474,228        
Stock issued during period, shares, shares withheld for taxes   344,276        
Performance share units vested   818,504        
Intrinsic value of performance share units vested   $ 5,600,000        
Long-Term Incentive Plan ("LTIP") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Compensation expense not yet recognized         $ 5.4  
Long-Term Incentive Plan ("LTIP") [Member] | Restricted Stock Units ("RSUs") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of units granted         157,070  
Weighted-average grant-date fair values (units)         $ 6.55  
Long-Term Incentive Plan ("LTIP") [Member] | Performance Share Units ("PSUs") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of units granted         252,656  
Weighted-average grant-date fair values (units)         $ 6.55  
Long-Term Incentive Plan ("LTIP") [Member] | Performance Share Units ("PSUs") [Member] | Minimum [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Percentage of vesting awards         0.00%  
Long-Term Incentive Plan ("LTIP") [Member] | Performance Share Units ("PSUs") [Member] | Maximum [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Percentage of vesting awards         200.00%  
Long-Term Incentive Plan ("LTIP") [Member] | Stock Options [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of options granted         243,660  
Exercise price of stock options granted         $ 6.55  
Weighted-average grant-date fair values (options)         $ 4.18  
CEO [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Compensation expense not yet recognized       $ 4,400,000    
CEO [Member] | Restricted Stock Units ("RSUs") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of units granted     74,000 144,404    
Weighted-average grant-date fair values (units)       $ 6.05    
CEO [Member] | Performance Share Units ("PSUs") [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of units granted       288,808    
Weighted-average grant-date fair values (units)       $ 7.73    
CEO [Member] | Performance Share Units ("PSUs") [Member] | Minimum [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Percentage of vesting awards       0.00%    
CEO [Member] | Performance Share Units ("PSUs") [Member] | Maximum [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Percentage of vesting awards       200.00%    
CEO [Member] | Stock Options [Member]            
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]            
Number of options granted       230,804    
Exercise price of stock options granted       $ 5.54    
Weighted-average grant-date fair values (options)       $ 3.47    
v3.24.3
Stock-Based Compensation (Schedule of valuation assumptions) (Details)
9 Months Ended
Sep. 28, 2024
$ / shares
Long-Term Incentive Plan ("LTIP") [Member]  
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]  
Grant-date stock price $ 6.55
Exercise price $ 6.55
Dividend yield 0.00%
Expected volatility 65.90%
Risk-free interest rate 4.70%
Expected life (in years) 6 years
Stock Options [Member]  
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]  
Grant-date stock price $ 5.54
Exercise price $ 5.54
Dividend yield 0.00%
Expected volatility 65.60%
Risk-free interest rate 3.90%
Expected life (in years) 6 years
PSUs [Member]  
Share-Based Compensation Arrangement by Share-Based Payment Award [Line Items]  
Grant-date stock price $ 5.54
Exercise price
Dividend yield 0.00%
Expected volatility 58.40%
Risk-free interest rate 4.10%
Expected life (in years) 3 years
v3.24.3
Income Taxes (Narrative) (Details)
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Income Tax Disclosure [Abstract]        
Effective tax rate recognized (0.40%) 0.00% (5.50%) (24.60%)
v3.24.3
Loss Per Share (Narrative) (Details) - shares
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Earnings Per Share, Diluted, by Common Class, Including Two Class Method [Line Items]        
Potential common shares excluded from the calculation of diluted loss per share 656,831 535,747 869,143 1,454,775
Stock options and RSUs [Member]        
Earnings Per Share, Diluted, by Common Class, Including Two Class Method [Line Items]        
Potential common shares excluded from the calculation of diluted loss per share 2,550,555 3,181,357 2,694,555 2,779,778
Series B-1 preferred stock [Member]        
Earnings Per Share, Diluted, by Common Class, Including Two Class Method [Line Items]        
Common Shares issuable on an if-converted basis 6,089,333 6,089,333 6,089,333 6,089,333
v3.24.3
Loss Per Share (Schedule of basic and diluted earnings (loss) per share) (Details) - USD ($)
$ / shares in Units, $ in Thousands
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Numerator        
Loss from continuing operations $ (5,498) $ (5,680) $ (5,442) $ (20,158)
Less: dividends and accretion on preferred stock (137) (426) (401) (1,552)
Loss from continuing operations attributable to common shareholders (5,635) (6,106) (5,843) (21,710)
Net loss from discontinued operations 0 (140,143) (2,314) (143,126)
Loss attributable to common shareholders $ (5,635) $ (146,249) $ (8,157) $ (164,836)
Denominator        
Basic weighted-average number of shares outstanding 116,841 115,616 116,504 113,700
Diluted weighted-average number of shares outstanding 116,841 115,616 116,504 113,700
Basic Loss Per Share        
Loss from continuing operations attributable to common shareholders, Basic $ (0.05) $ (0.05) $ (0.05) $ (0.19)
Net loss from discontinued operations, Basic 0 (1.21) (0.02) (1.26)
Loss attributable to common shareholders, Basic (0.05) (1.26) (0.07) (1.45)
Diluted Loss Per Share        
Loss from continuing operations attributable to common shareholders, Diluted (0.05) (0.05) (0.05) (0.19)
Net loss from discontinued operations, Diluted 0 (1.21) (0.02) (1.26)
Loss attributable to common shareholders, Diluted $ (0.05) $ (1.26) $ (0.07) $ (1.45)
Stock options, restricted stock units and performance share units [Member]        
Denominator        
Diluted weighted-average number of shares outstanding 0 0 0 0
Series B-1 Preferred Stock [Member]        
Denominator        
Diluted weighted-average number of shares outstanding 0 0 0 0
v3.24.3
Supplemental Cash Flow Information (Schedule of supplemental cash flow information) (Details) - USD ($)
$ in Thousands
9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Changes in Operating Assets and Liabilities, Net of Divestitures    
Accounts receivable $ 4,472 $ (405)
Inventories (24,479) (9,893)
Accounts payable 11,945 (10,288)
Other operating assets and liabilities (3,081) (5,266)
Changes in operating assets and liabilities, total (11,143) (25,852)
Non-Cash Investing and Financing Activities    
Change in additions to property, plant and equipment included in accounts payable (981) (1,058)
Right of use assets obtained in exchange for lease liabilities:    
Operating leases (8,009) (12,372)
Finance leases (24,591) (9,651)
Change in short-term note receivable from divestiture of Frozen Fruit 6,300 0
Paid in kind interest on Seller Promissory Notes (1,095) 0
Change in accrued dividends on preferred stock (305) (304)
Change in proceeds receivable from divestiture of sunflower business $ 0 $ 385
v3.24.3
Commitments and Contingencies (Narrative) (Details) - USD ($)
$ in Millions
9 Months Ended
Sep. 28, 2024
Dec. 30, 2023
Commitments And Contingencies [Line Items]    
Direct costs related to product withdrawal $ 2.1  
Estimated insurance recoveries 7.5  
Sunrise Growers Inc [Member] | Frozen fruit product recall [Member]    
Commitments And Contingencies [Line Items]    
Estimated insurance recoveries $ 1.2 $ 4.8
v3.24.3
Disaggregation of Revenue (Schedule of disaggregation of revenue) (Details) - USD ($)
$ in Thousands
3 Months Ended 9 Months Ended
Sep. 28, 2024
Sep. 30, 2023
Sep. 28, 2024
Sep. 30, 2023
Disaggregation of Revenue [Line Items]        
Total revenues $ 176,216 $ 152,541 $ 530,059 $ 448,673
Beverages and broths [Member]        
Disaggregation of Revenue [Line Items]        
Total revenues 137,816 120,522 420,571 355,425
Fruit snacks [Member]        
Disaggregation of Revenue [Line Items]        
Total revenues 34,452 24,315 93,796 70,853
Ingredients [Member]        
Disaggregation of Revenue [Line Items]        
Total revenues 3,948 4,207 13,386 13,146
Smoothie bowls [Member]        
Disaggregation of Revenue [Line Items]        
Total revenues $ 0 $ 3,497 $ 2,306 $ 9,249

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